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EN
Purpose: The purpose of the publication was to present the opportunities offered by the implementation of Cleaner Production projects in terms of improving the efficiency of supply chains, in accordance with the principles of transformation to the circular model, and to review indicators characterizing green supply chains, indicating the direction of further, in-depth research in a given area. Methodology: Fourteen entities that implemented implementation projects under the Cleaner Production Academy were analyzed. On this basis, the degree of adaptation of selected enterprises to functioning in the circular model in such areas as transport, reverse logistics, cooperation, and eco-design was discussed. The economic account related to the above was balanced. implementations, then the results of the projects were summarized in the form of economic, environmental, and social indicators. Findings: Confrontation of the ways of implementing changes in the area of improving the efficiency of the functioning of the supply chains of the analyzed companies with the effects that have been achieved, showed the greatest commitment to projects reducing material losses and reducing the costs of internal logistics. The least involvement was found in the area of activities such as establishing cooperation with other companies or developing the service sphere. Research implications: Further research should focus on an in-depth analysis of examples of good practice in the area of cooperation and development of services for companies taking action to improve the efficiency of supply chains. Enterprises have a chance to significantly reduce costs and improve the environmental effect through activities in this area, which should be confirmed by examples of implementations. Practical implications: The analysis of the indicators suggested in the literature related to the transformation of supply chains towards closing the loops indicates the need to create standards that, on the one hand, will enable verification of the effects of implementations implemented as part of Cleaner Production projects, and on the other hand - will constitute know-how for companies. These activities, so far rarely undertaken by companies, are generally low-cost and probably enable achieving very good economic effects in the long term, which should be checked.Social implications: The development of activities in the social area by companies in the field of development of the service base and cooperation will have an impact on other indicators (economic and environmental), which is indicated by numerous examples of effects in this area in the world literature. Originality: The article takes a very important direction of further research in the area of know-how for taking actions aimed at closing supply chains. The authors look for the most universal indicators and pay attention to the need for their mutual complementation. The collected material is the starting point for further in-depth analyses.
2
Content available Eco-design processes in the automotive industry
EN
Every year approximately 70 million passenger cars are being produced and automotive industry is much bigger then just passenger cars. The impact of automotive industry on the environment is tremendous. From extracting raw materials through manufacturing and assembly processes, exploitation of the vehicle to the reprocessing irreversible, extensive environmental damage is done. The goal of this study is to show how implementing eco-design processes into supply chain management can reduce the impact of automotive industry on the environment by e.g. reducing the use of the fuel, increasing the use of recycled materials. Focus is on evaluation of current state, environmental impacts and potential improvements for design, raw materials, manufacturing and distribution and end-of-life phase.
PL
W artykule poddano analizie wpływ strategii Czystszej Produkcji na wyniki środowiskowe, społeczne i ekonomiczne przedsiębiorstwa FERRUM SA, będącego czołowym producentem rur stalowych spawanych (i zgrzewanych) o najwyższej jakości [8]. Efekty działań przedsiębiorstwa przeanalizowano począwszy od 1996 roku, kiedy to w FERRUM SA wdrożono strategię Czystszej Produkcji i uzyskano Świadectwo Przedsiębiorstwa Czystszej Produkcji. W 2000 roku – wdrożono System ISO 14 001 oraz związane z tym inwestycje i działania (do 2018 roku). Przeprowadzono ocenę efektywności środowiskowej działań w oparciu o dane liczbowe zbierane za pomocą raportowania ekologicznego, uwzględniające dane rzeczywiste oraz prognozy.
EN
In the article there was analyzed the impact of the Cleaner Production strategy on the environmental, social and economic performance of FERRUM SA, a Polish producer of welded steel pipes of the highest quality [8]. The effects of the company's operations have been analyzed since 1996, when FERRUM SA has implemented the Cleaner Production strategy and obtained the Cleaner Production Certificate. In 2000 – the company has implemented the ISO 14 001 and related investments and activities (until 2018). An environmental performance assessment was carried out based on figures collected using ecological reporting, taking into account real data and forecasts.
EN
This study aim is to demonstrating the compatibility between lean accounting and cleaner production technology, as well as demonstrating their role in increasing productivity. The rationalization of cost and time, improving quality, promoting sustainability, creativity and energy conservation, providing a safe and clean environment for workers and minimizing waste in production process by identifying and analyzing activities and mapping the value stream for the current situation, to achieve the competitive advantage are also included in the aim of the study. For this purpose, data were collected from 500 manufacturing companies in Thailand. The managers of the accounts and production department are the respondent of the study. The result indicated that lean accounting increases the clean production within the organization and this clean production increase the competitive advantage of the organization. Thus, the adoption of various technological technologies by international industrial companies has played an essential role in creating a set of key features that enable them to achieve a competitive advantage, such as lean accounting and cleaner production technology.
PL
Celem tego badania jest wykazanie zgodności między oszczędną księgowością a czystszą technologią produkcji, a także wykazanie ich roli w zwiększaniu wydajności. Racjonalizacja kosztów i czasu, poprawa jakości, promowanie zrównoważonego rozwoju, kreatywność i oszczędność energii, zapewnienie pracownikom bezpiecznego i czystego środowiska oraz minimalizacja odpadów w procesie produkcyjnym poprzez identyfikację i analizę działań oraz mapowanie strumienia wartości dla obecnej sytuacji, aby osiągnąć Przewaga konkurencyjna jest również uwzględniona w celu badania. W tym celu zebrano dane od 500 firm produkcyjnych w Tajlandii. Kierownikami działu księgowości i produkcji są respondenci badania. Wynik wskazał, że Lean Accounting zwiększa czystą produkcję w organizacji, a ta czysta produkcja zwiększa przewagę konkurencyjną organizacji. W związku z tym przyjęcie różnych technologii technologicznych przez międzynarodowe przedsiębiorstwa przemysłowe odegrało istotną rolę w stworzeniu zestawu kluczowych funkcji, które umożliwiają im osiągnięcie przewagi konkurencyjnej, takich jak oszczędna księgowość i czystsza technologia produkcji.
EN
Raising resource efficiency is the key task for green transformation of the Ukrainian industry. Resource Efficient and Cleaner Production Centre assists companies in development of options to enhance resource efficiency and environmental performance. However, monitoring shows that companies do not use high potential identified during in-plant assessments. Main barriers at company level are low awareness of the benefits of the resource efficient and cleaner production approach, limited access to financial resources, inadequate human capacities, and absence of incentives from the state.
PL
Celem artykułu jest przedstawienie zagadnienia Czystszej Produkcji (CP) w aspekcie korzyści, jakie daje przedsiębiorstwu w sferze jego konkurencyjności, produktywności oraz efektywności. Obiektem badawczym jest przedsiębiorstwo będące liderem w zakresie Czystszej Produkcji – zakład cementowni CEMEX. Badania przeprowadzono w oparciu o analizę porównawczą zrównoważonego rozwoju przedsiębiorstwa w latach 2008–2012. Wykazano, że substytucja paliw alternatywnych (wzrost o 43% w 2014 roku w porównaniu z 2010 rokiem) oraz budowa pierwszej na świecie suszarni paliw alternatywnych pozwoliły nie tylko na redukcję dwutlenku węgla, ale także na zmniejszenie zużycia węgla kamiennego, co w konsekwencji pozwoliło na odciążenie składowisk odpadów. Dzięki eliminacji części wody zawartej w paliwach alternatywnych nawet do 8%, redukcji ulega jednostkowe zużycie ciepła w procesie produkcji klinkieru. Wynika to z uniknięcia odparowywania wody w wysokich temperaturach. Analiza przedstawionych danych wykazała, że stosowanie CP nie tylko skutecznie chroni środowisko przez redukcję/minimalizację strumieni odpadów, ale również prowadzi do zwiększania zyskowności, produktywności, efektywności i konkurencyjności przemysłu, co w efekcie prowadzi do wzrostu gospodarczego. W artykule podkreślono, że cementownia CEMEX Rudniki dzięki zastosowaniu paliw alternatywnych w ciągu ostatnich 5 lat zaoszczędziła 132 000 Mg węgla.
EN
The aim of the paper is to present the issue of Cleaner Production (CP) in the aspect of the benefits that it gives the company in the competitiveness, productivity and efficiency aspect. The research object is a company that is a leader in the Cleaner Production area – cement plant CEMEX. The research was based on a comparative analysis the company’s sustainable development between 2008–2012. It was shown that substitution of alternative fuels (an increase by 43% in 2014 compared to 2010) and the construction of the first world’s alternative fuels dryer enabled not only for carbon dioxide reduction, but also hard coal consumption reduction and as a consequence allowed to relieve landfills waste. Thanks to elimination a part of the water contained in alternative fuels up to 8%, the unit heat consumption in the clinker production process is reduced. This is due to avoiding evaporation of water at high temperatures. Analysis of the presented data showed that the use of CP not only effectively protects the environment by reducing/minimizing waste streams, but also leads to increased profitability, productivity, efficiency and industry competitiveness, which in turn leads to economic growth. The paper emphasizes that the CEMEX Rudniki cement plant has saved 132,000 Mg of carbon thanks to the use of alternative fuels over the last 5 years.
EN
A new method using non-salt roasting-alkaline leaching to treat vanadium slag was proposed in this study. The V(III) in vanadium slag is oxidized to V(V) by roasting and the latter can be effectively leached out as vanadate by alkaline leaching. This method possesses distinct advantage of being able to treat high-grade vanadium slag. For the South Africa high-grade vanadium slag, the maximum vanadium recovery of 98% was achieved when the reaction conditions were roasting temperature of 850 °C, roasting time of 2 h, alkali concentration of 30 wt.%, leaching temperature of 210 °C, and leaching time of 2 h. The roasting and leaching mechanisms have been well elucidated based on the XRD and SEM analysis results. The phases transitions of vanadium slag were clearly presented. This work has laid the foundation for the industrial application of non-salt roasting-alkaline leaching and provided new insights into effective extraction of high-grade vanadium slag.
EN
Dried animal blood plasma, which is offered to the market as a feed product, should meet appropriate standards of quality and epidemiological safety. That is why blood drawing, its transportation, storage and processing must be performed with absolute observance of the principles of hygiene and sanitation. The paper discusses the possibilities of application of techniques used in the food industry for the pretreatment of animal blood plasma to ensure a high quality of the final product. Both the proper treatment of this by-product from the animal’s production as well as its recycling and re-use as a feed or food additives are examples of practical use of cleaner production methods.
PL
Suszona plazma krwi zwierzęcej, aby mogła być oferowana na rynku jako produkt paszowy, powinna spełniać odpowiednie standardy jakości oraz bezpieczeństwa epidemiologicznego. Dlatego ważne jest właściwe pobranie surowca, jego transport i magazynowanie oraz obróbka przy bezwzględnym przestrzeganiu zasad higieniczno-sanitarnych. W artykule omówiono możliwości aplikacyjne technik stosowanych w przemyśle spożywczym do obróbki wstępnej plazmy krwi zwierzęcej w celu zapewnienia wysokiej jakości produktu finalnego. Zarówno odpowiednie przetwarzanie tego produktu ubocznego z produkcji zwierzęcej jego recykling, jak i wtórne zużycie do produkcji pasz czy dodatków do żywności jest przykładem zastosowania w praktyce metod czystszej produkcji.
EN
The paper prepared within the PhD grant (Sub�]Action 8.2.2 .Regional Innovation Strategies�h, Activity 8.2.Know�]How Transfer�h, Priority VIII .Regional Business Personnel�h of the Human Capital Operational Programme, co�]funded from the EU resources within the European Social Fund as well as the state budget and the Lubuskie Voivodship) undertakes the problem of universal instruments of sustainable development of companies such as environmental management BS7750, ISO 14000 standards, EMAS and CP strategies as well as CSR. It focuses on comprehensive presentation of their genesis, evolution and current situation in the entities operating in Poland.
PL
Artykuł stworzony w ramach stypendium doktoranckiego (Poddziałanie 8.2.2 „Regionalne Strategie Innowacji”, Działania 8.2 „Transfer wiedzy”, Priorytetu VIII „Regionalne Kadry Gospodarki” Programu Operacyjnego Kapitał Ludzki, współfinansowanego ze środków Unii Europejskiej w ramach Europejskiego Funduszu Społecznego oraz z budżetu państwa i Województwa Lubuskiego) podejmuje problematykę uniwersalnych instrumentów zrównoważonego rozwoju przedsiębiorstw w postaci systemów zarządzania środowiskowego BS7750, norm ISO 14000, EMAS oraz Strategii CP i zasad biznesu społecznie odpowiedzialnego CSR. Koncertuje się na syntetycznym ukazaniu ich genezy ewolucji oraz aktualnego stanu zaawansowania wdrożeń, wśród podmiotów funkcjonujących na terenie kraju.
EN
Purpose: During the last couple of decades, development of medical science has been marked with an ever more pronounced interdisciplinary character which, in part, can be attributed to various engineering applications. Rapid development of computer-aided technologies, which completely transformed production engineering, also left an indelible mark on dental prosthetics. Striving towards its primary goal - primum non nocere (’Above all, do not harm!’), the area of dental prosthetics has introduced numerous novel technologies and methods which allow manufacture of precision, custom-made, optimal dental replacements. Design/methodology/approach: The aim of research - to contribute to integration of modern engineering technologies and computer-aided systems into dental prosthetics with special emphasis on efficient manufacture of dental replacements with precision which allows clinical applicability. The subject scope of the paper comprises modelling, manufacturing with special emphases on materials, quality inspection and environmental impact assessment (cleaner production). Findings: In the industrially developed countries, efforts have been concentrated towards advancement of modelling and manufacture of dental replacements by introducing modern computer equipment and state-of-the-art materials and machining technologies. However, in countries in transition, dental replacements are predominantly manufactured in a traditional, manual way prone to errors. The reasons for this situation are various. Practical implications: It is expected that this trend will have a significant impact on the further development of production engineering techniques and technologies in the near future. Originality/value: The paper evolved on the premise that there is a room for more intensive co-operation between the two disciplines - dental prosthetics and engineering, with a prospect for success of the development of novel, original solutions. In that sense, this paper should serve to both professions - production engineers and dentists.
11
PL
Przemysł jest w największym stopniu odpowiedzialny za pogarszający się stan środowiska przyrodniczego. Całościowe ujęcie produkcji to współczesna profilaktyka powstawania zanieczyszczeń środowiska i odpadów. Rozpoczyna się ona od pomysłu stworzenia produktu czyli projektowania, poprzez wytwarzanie i możliwości ponownego wykorzystania. Płaszczyzna technologiczna jest więc szczególnym miejscem poszukiwań produktów czy technologii materiałooszczędnych, energooszczędnych i małoodpadowych. Niniejsza praca ma na celu przedstawienie metod wspomagających wprowadzanie zasady zrównoważonego rozwoju do zakładów produkcyjnych.
EN
Industry is in the greatest degree responsible for the deteriorated quality of the environment. The holistic approach to production aims at prevention of environmental pollution and wastes. It begins at the stage of project design, through production phase and recycling possibilities. Technical dimension is especially devoted to look for products or technologies which are material-saving, energy-efficient and no-waste. The aim of the article is to present supportive methods for introducing the principle of sustainable development into industrial plants.
12
Content available remote Powder pneumatic injection as a tool for wastes utilization
EN
Purpose: Metallurgical process generates many solid, gaseous and liquid wastes. Nowadays when environmental protection is one of the most important problems and when pollution limits are very tight as well, problem of the metallurgical wastes is a strategic one. Design/methodology/approach: In present days the metallurgical and foundry plant have to utilize their own wastes, especially these which are the most dangerous and toxic or have to render harm of its and transfer to another industry branch for further utilization. Nowadays the issue of wastes management has the place both in industrial practice and scientific field too. The presented work is a result of such an approach, where a cooperation between scientific and industrial partners gives good economical and ecological results. Findings: One of the very efficient method of utilization of furnace dusts from any melting furnace or the finest fractions of charging materials is pneumatic powder injection directly into molten metal bath.The method is pretty easy and cost effective in various conditions and its flexibility allows to implement it in almost every foundry or metallurgical plant. Research limitations/implications: Further experiments should be carried out to solve some additional problems appearing during powder injection processes to make them more efficient in various technological conditions. Practical implications: Nowadays in Poland operate more than ten industrial stands for powdered carburizers injection, installation of furnace dust injection back to the melting furnace or pneumatic inoculation of alloys (mostly in cast iron foundries). Originality/value: The paper presents a few modern solutions for recycling and utilization of furnace dusts (in cupolas and EAF’s) and pneumatic carburization with use of powdered carburizers which are very often in form of grinded graphite electrodes wastes. All of the mentioned results and method had been developed in Department of Foundry and some of the designs had been previously patented.
13
Content available Ekoefektywność przemysłu mleczarskiego
PL
W artykule przedstawiono syntezę dostępnych danych związanych z ekoefektywnością i wdrażaniem zasad czystszej produkcji w przemyśle mleczarskim. Przedstawiony materiał może być przydatny do określania zapotrzebowania nośników energii i wody oraz standardów środowiskowych w zakładach tej branży.
EN
A synthesis was presented of available data relating to eco-efficiency and implementation of cleaner production in the dairy processing industry. The material presented herein may prove to be useful for determination of the demand for energy and water carriers as well as for determination of environmental standards in processing plants in this branch of industry.
14
Content available A model of the meat waste management
EN
The European Union produces about 18 million tons of waste from meat industry per year. The real danger of the BSE disease caused a necessity of looking for a new alternative solution of meat waste management. The proposed solution of meat industry waste management would create meat production waste free with the use of the cleaner production method. Cleaner production includes: pollution prevention, reduction of the source, recovery of materials and energy (for example: the recovery of blood plasma and protein hydrolisate from bone sludge) and their recycling. The thermal processing of meat industrial waste (bone sludge, meat-bone meal and odour) is anticipated, too. Ashes from meat calcining have the phosphorus content close to its concentration, of the typical phosphoric raw materials. That confirmed the possibility of using such ashes as the substitute of phosphoric raw materials. The target model of waste free meat waste management included the results of the implemented and current research.
15
Content available remote Valuation of companies activity on sustainability level
EN
Purpose: Paper presents a possibilities of companies valuation due to their activity in accordance with sustainable development. Design/methodology/approach: The article describes best known methods of companies assessment (stock indices, non-financial reports and other indicators) connected with sustainability. Also there is history of indices methodology which comes from ethical, religious problems and sustainable development principles. Findings: There is still more companies interested in being (as a part of sustainability indices or other rankings). Research organizations should be concentrated on different type of rankings which contain summary report of best available techniques. Research limitations/implications: Every sustainability index or non-financial reports ranking should be important part of companies management thinking. It is important idea to create these indices for every local stock exchange. Also companies should publish true and clear non-financial reports. Originality/value: The paper concerns on existing indices and tries to make new look at sustainability problems. Important conclusions are connected with non-financial reports and possible connections between indices rankings and best available techniques.
16
Content available remote Sustainable technology as a basis of cleaner production
EN
Purpose: The aim of the present work is characterization of the clean technology and cleaner production in relation to sustainable development and environmental requirements. Design/methodology/approach: The paper describes the general cleaner production aims, which are correspond to the prevention criteria of the IPPC-Directive. It presents cleaner production practises and technologies and examines the methods of successful application of cleaner production practises in companies, which want to realize proecological targets. Findings: The minimization of waste and reductions in material and energy inputs are the most important environmental aims. Sustainable technological development and innovations do not automatically lead to total reduction of environmental burden of industrial production. However, technological innovation is an important factor and seems to play a central role in the long-term initiation of cleaner production. Practical implications: Sustainable technology is usually connected with the design and analysis of complex, integrated management systems and sustainable development and it is a central target in environmental science and growth of global economies. Originality/value: Environmental improvement of companies strategy by application the idea of cleaner production linked with sustainable technologies leads to produce environmentally friendly products and leads to increase the position of company on the market.
17
Content available remote Recycling's technology
EN
Purpose: Environmental problems have been considered as serious situation in the construction. Waste management is pressing harder with alarming signal warning the industry. This paper discusses the potential impact of biodegradable materials on waste management in terms of landfill, incineration, recycle/reuse composting. Design/methodology/approach: This article reviewed the implementation of strategies of WEEE treatment and the recovery technologies of WEEE. It presented the current status of WEEE and corresponding responses adopted. Findings: The possibility of managing the growing amount of waste and used appliances and equipment according to the accessible literature was shown and the importance of one of the most popular method of waste neutralization (recycling) was underlined. Practical implications: The recycling of WEEE is important to introduce and develop cost-effective and environmentally friendly WEEE recycling technologies. It is also necessary to arouse and enhance public awareness regarding environmental protection by publicity, education and so forth, in order to change their traditional viewpoint on the end-of-life electric appliances or cars. Originality/value: This article discusses how environmental science and technology can be applied to hazardous waste management to develop measures by which chemical wastes can be minimized, recycled, treated and disposed.
18
Content available remote Methodology and tools of ecodesign
EN
Purpose: The paper presents a possibility of ecological aspects considering in materials and materials technological processes designing. The main objective of ecodesign concept is environmental influences reducing. The article presents also main tools of ecodesign. Design/methodology/approach: To sustainable development principles realization it is necessary environmental aspects to engineering design introducing. It is possible only in case of methodology and tools of ecodesign using. Findings: In the article Checklist (CL), Material Input Per Service Unit (MIPS), Life Cycle Assessment (LCA), etc. as a main tools of ecodesign presented. The basic phases of ecodesign methodology also presented. Research limitations/implications: Ecodesign makes possible product or service designing and its impacts on the environment minimization. It has influence on every stage of a life cycle of the products: raw material extraction, production, packaging, distribution, use, recovery, recycling, etc. Practical implications: Taking into account environmental aspects in design, the minimization of the total production costs through the production waste quantity and energy consumption reduction, added materials reduction obtained. Originality/value: The paper presents ecodesign as a new approach to products design. We can define environmental results of all design activities (e.g. products, materials, technological processes) already on the design stage.
EN
In Agricultural and Industrial Works FARMUTIL HS at Smiłów were "cleaner production" program has been put in practice, elimination of odors occurring during production of the meat and bone meal is of vital importance. Concentrations and emissions of total dust, organic substances in form of gas and vapors (as total organic carbon), hydrogen chloride, fluorine chloride, sulphur and nitrogen dioxides, carbon monoxide, heavy metals, polychlorinatcd dibenzodioxins and dibenzofurans were measured at emitters of the plant for thermal disposal of odors from the production of the meat and bone meal. The results of measurements and analyses of the composition of the flue gas emitted to the atmosphere revealed that the concentration of harmful chemical compounds was low, lower than the permissible values defined in the standards.
PL
W Zakładzie Rolniczo-Przemysłowym "FARMUTIL HS" w Śmiłowie, realizującym w praktyce program "czystszej produkcji", likwidacja odorów powstających podczas wytwarzania mączki mięsno-kostnej jest niezwykle ważna. Na emitorach instalacji do termicznego unieszkodliwiania odorów z produkcji mączki mięsno-kostnej wykonywano pomiary stężeń i emisji takich związków jak: pył ogółem, substancje organiczne w postaci gazów i par wyrażone jako całkowity węgiel organiczny, chlorowodór, fluorowodór, dwutlenki siarki i azotu, tlenek węgla, metale ciężkie oraz polichlorowane dibenzodioksyny i dibenzofurany. Wyniki przeprowadzonych pomiarów i analiz składu spalin emitowanych do atmosfery wykazały, że stężenie szkodliwych związków chemicznych było niskie, poniżej wartości dopuszczalnych określonych w normach.
EN
Purpose: The paper presents a possibility of the optimization includes in the sustainable technology designing and modernization. Design/methodology/approach: To the estimation of the technological processes towards the sustainable technological processes used four environmental criteria. The possibility of the optimum technological process choice was proposed. Findings: The conclusion of the work is the modified sustainable technology (MSTP) procedure elaborated. In this case the BREFs were used as a standard for the technological processes estimation. Research limitations/implications: As a reference unit, except BREF, can be used other standards. One of the possibilities is the sustainable technology creation to which all the analysed technological processes can be related. Practical implications: The work is an example of the least environmental influences technological processes searching. It gives the basis of the sustainable technological processes designing and the life cycle of the technological processes creation and analyse. Originality/value: The paper presents the sustainable technological processes procedure and its modification with regard of the polyoptimization. This article shows the possibility of the computer aid used.
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