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The use of simulation environment for solving the assembly line balancing problem

100%

Danilczuk W.

Applied Computer Science

2018

tom Vol. 14, no 1

42--52

The paper describes the application of a simulation environment (Tecnomatix Plant Simulation) for solving a real manufacturing problem. The studied case consisted in rebalancing the production line with a specified number of operators on the line. The first stage of the study involved determination of the production cycle and key performance indicators. The production system was then divided into work cells. After that, proposed design assump-tions were verified via a simulation model.

Proposal of the Assembly Line Structure Modification

99%

Daneshjo N. , Mareš A. , Malega P. , Župčan V.

Advances in Science and Technology. Research Journal

2023

tom Vol. 17, no 3

88--100

This paper describes the application of computer simulation for the purpose of analysis of an assembly line and the subsequent proposal of changes to increase productivity. Tecnomatix Plant Simulation software was used for modeling, simulations, and analyses. Based on simulations and analyses of the original state, the bottlenecks of the line were identified, and improvement measures were proposed. The simulation model was adjusted, and the new state of the line was simulated. Based on the new simulation, it was proven that the proposed improvement would help in increasing the productivity of the assembly line. Computer simulation, in addition to verifying the production process itself, enables the optimal setting of the assembly line without interfering with the production itself.

Scalability analysis of selected structures of a reconfigurable manufacturing system taking into account a reduction in machine tools reliability

71%

Gola A. , Pastuszak Z. , Relich M. , Sobaszek Ł. , Szwarc E.

Eksploatacja i Niezawodność

2021

tom Vol. 23, no. 2

242--252

Scalability is a key feature of reconfigurable manufacturing systems (RMS). It enables fast and cost-effective adaptation of their structure to sudden changes in product demand. In principle, it allows to adjust a system's production capacity to match the existing orders. However, scalability can also act as a "safety buffer" to ensure a required minimum level of productivity, even when there is a decline in the reliability of the machines that are part of the machine tool subsystem of a manufacturing system. In this article, we analysed selected functional structures of an RMS under design to see whether they could be expanded should the reliability of machine tools decrease making it impossible to achieve a defined level of productivity. We also investigated the impact of the expansion of the system on its reliability. To identify bottlenecks in the manufacturing process, we ran computer simulations in which the course of the manufacturing process was modelled and simulated for 2-, 3-, 4- and 5-stage RMS structures using Tecnomatix Plant Simulation software.