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The investigation of the optimization scheme of the low‑cycle fatigue cropping based on the acoustic emission technique

Ren Yujian, Li Jingxiang, Dong Yuanzhe, Zhao Shengdun, Liu Boyang, Jin Dong

Archives of Civil and Mechanical Engineering

2022

Vol. 22, no. 2

art. no. e61, 1--15

Low-cycle fatigue cropping (LCFC) is a new metal bar separation method which utilizes the material fracture under cyclic load. To achieve good and fast separation of metal bars, a control scheme based on characteristics of whole cropping process is necessary. Three kinds of materials, such as 16Mn, 1045 and Al 6061, have been operated in this study and found that the kurtosis is more suitable as a monitoring parameter in control method, because it has a better stability in the complicated industrial environment. In addition, crack instability stage formed the most uneven region on the section and the best time when change the frequency is before crack instability stage. According to the above results, an optimal control scheme which by reducing the loading frequency before the crack instability stage based on the acoustic emission kurtosis is proposed. Moreover, four control strategies’ results for three kinds of materials are compared, and find the section quality increases with the decrease of loading frequency, but the effect of this increase decreases with the decrease of loading frequency. To evaluate the advantages and disadvantages of the control strategy, a parameter combining efficiency and section quality is proposed, and according to this parameter, the most suitable control strategy for three materials is obtained.