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Properties of TiC-Mo2C-WC-Ni Cermets by a High-Energy Ball Milling/Spark Plasma Sintering

Lee Jeong-Han, Park Jae-Cheol, Park Hyun-Kuk

Archives of Metallurgy and Materials

2023

Vol. 68, iss. 1

127--130

A TiC-Mo2C-WC-Ni alloy cermet was fabricated by high-energy ball milling (HEBM) and consolidation through spark plasma sintering. The TiC-based powders were synthesized with different milling times (6, 12, 24, and 48 h) and subsequently consolidated by rapid sintering at 1300°C and a load of 60 MPa. An increase in the HEBM time led to improved sinterability as there was a sufficient driving force between the particles during densification. Core-rim structures such as (Ti, W)C and (Ti, Mo)C (rim) were formed by Ostwald ripening while inhibiting the coarsening of the TiC (core) grains. The TiC grains became refined (2.57 to 0.47 µm), with evenly distributed rims. This led to improved fracture toughness (11.1 to 14.8 MPa·m1/2) owing to crack deflection, and the crack propagation resistance was enhanced by mitigating intergranular fractures around the TiC core.

Effect of Fabrication Method of Fe-TiB2 Nanocomposite Powders on Spark-Plasma Sintering Behavior

Bae Sun-Woo, Huynh Xuan-Khoa, Kim Ji-Soon

Archives of Metallurgy and Materials

2020

Vol. 65, iss. 3

1023--1028

In this study, Fe-40wt% TiB2 nanocomposite powders were fabricated by two different methods: (1) conventional powder metallurgical process by simple high-energy ball-milling of Fe and TiB2 elemental powders (ex-situ method) and (2) high-energy ball-milling of the powder mixture of (FeB+TiH2 ) followed by reaction synthesis at high temperature (in-situ method). The ex-situ powder was prepared by planetary ball-milling at 700 rpm for 2 h under an Ar-gas atmosphere. The in-situ powder was prepared under the same milling condition and heat-treated at 900°C for 2 h under flowing argon gas in a tube furnace to form TiB2 particulates through a reaction between FeB and Ti. Both Fe-TiB2 composite powder compacts were sintered by a spark-plasma sintering (SPS) process. Sintering was performed at 1150°C for the ex-situ powder compact and at 1080°C for the in-situ powder for 10 minutes under 50 MPa of sintering pressure and 0.1 Pa vacuum for both processes. The heating rate was 50°/min to reach the sintering temperature. Results from analysis of shrinkage and microstructural observation showed that the in-situ composite powder compacts had a homogeneous and fine microstructure compared to the ex-situ preparation, even though the sintered densities were almost the same (99.6 and 99.8% relative density, respectively).