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Shape and packing effects in particulate composites: micromechanical modelling and numerical verification

Majewski Michał, Wichrowski Michał, Hołobut Paweł, Kowalczyk-Gajewska Katarzyna

Archives of Civil and Mechanical Engineering

2022

Vol. 22, no. 2

art. no. e86, 1--22

The aim of this study is to analyse the joint effect of reinforcement shape and packing on the effective behaviour of particulate composites. The proposed semi-analytical modelling method combines the Replacement Mori-Tanaka scheme, by means of which the concentration tensors for non-ellipsoidal inhomogeneities are found numerically, and the analytical morphologically representative pattern approac to account for particle packing. Five shapes of inhomogeneities are selected for the analysis: a sphere, a prolate ellipsoid, a sphere with cavities, an oblate spheroid with a cavity as well as an in homogeneity created by three prolate spheroids crossing at right angles. Semi-analytical estimates are compared with the results of numerical simulations performed using the finite element method and with the outcomes of classical mean-field models based on the Eshelby solution, e.g. the Mori–Tanaka model or the self-consistent scheme.

Modelling study of flue gas flow pattern with pressure, amount and shape variation catalytic converter

Ghofur A., Isworo H., Subagyo R., Tamjidillah M., Siswanto R., Ma’ruf, Purwanto H., Muchsin

Archives of Materials Science and Engineering

2020

Vol. 103, nr 1

5--17

Purpose: The purpose of this study is to analyse the modelling of exhaust gas flow patterns with variations in pressure, number, and shape of filters on the catalytic converter. Design/methodology/approach: The research method used is a simulation using ANSYS, which starts by creating a converter catalytic model with pressure variations: (0.5-1.5 atm), number of filters: (2-5), and the form of filter-cut/filter-not-cut. Findings: The decrease in velocity is caused by non-uniform velocity in the exhaust gas flow that occurs when passing through a bend in the filter-cut that serves as a directional flow to create turbulence. Filter-cut type tends to have fluctuating pressure, turbulence flow pattern shape so that contact between filter and exhaust gas is more effective. Based on the analysis of flow patterns, the speed and pressure of the 5 filter-not-cut design at a pressure of 0.5 are the best, while at pressure (1-1.5 atm) the type 5 filter-cut is the best. Research limitations/implications: This study is limited to filter-not-cut and filter-cut types with variations in the number of filters: 2, 3, 4, and 5, and the inlet pressure between 0.5-1 atm. Practical implications: The practical implications of this study are to find a catalytic converter design that has advantages in the effectiveness of exhaust gas absorption. Originality/value: The results show that the filter-not-cut and filter-cut types have the best effectiveness in the number of 5 filters. Filter-not-cut at the pressure of 0.5 atm and filter-cut at pressure (1-1.5 atm).

Use of Pinched Sluice in Albite Concentration

Polat E., Aksoy A. A., Bozkaya A., Tunc S., Kucukler M., Guler T.

Inżynieria Mineralna

2017

R. 18, nr 1

33--38

Albite (NaAlSi3O8) is an important industrial mineral especially for ceramic and glass production. Major Fe-containing impurity of albite ore is flaky mica minerals. This study was conducted to determine the applicability of pinched sluicing for pre-concentration of albite ore by exploiting shape effect. Effects of feed solid rate, tilting angle of pinched sluice, and splitter position on the rejection of Fe-containing flaky mica were tested. Pulp solid rate was determined to be the most important variable on the rate of mica rejection. Increasing the tilting angle adversely affected the separation efficiency especially above 17°. Distribution of gangue mica in the vertical cross-section of flowing film was tested manipulating the splitter height. Mica particles were observed to be crowded in upper layers of film thickness. So, flaky mica impurity was thought to be separated from feldspar ore, and a pre-concentrate was obtained. All Fe-containing coloring impurities could not be removed due to different mineralogical origins of them in the ore. Optimum operating variables were determined as follows: 56% feed solid rate, 17° tilting angle of pinched sluice, and splitter height lower or closer to 2/3 of the total pulp film thickness. Pulp solid rate of underflow stream almost linearly changed with respect to splitter height.

Albit (NaAlSi3O8) jest ważnym surowcem przemysłowym, szczególnie w ceramice i produkcji szkła. Najważniejszymi zanieczyszczeniami żelazowymi występującymi w albicie jest łuskowata mika. Celem badan było określenie możliwości wykorzystania wzbogacalnika poziomo-prądowego do wstępnego wzbogacania albitu z wykorzystaniem analizy kształtu. Badano wpływ natężenia przepływu nadawy, zawartości fazy stałej, geometrii strugi nadawy na efekt wydzielenia miki zawierającej zanieczyszczenia minerałami żelaza. Zawartość fazy stałej w nadawie została określona jako najważniejszy czynnik wpływający na efektywność procesu. Zwiększenie kąta nachylenia komory roboczej niekorzystnie wpływało na separację, szczególnie powyżej 17°. Badano wpływ rozdział miki w przekroju poprzecznym strumienia nadawy. Ziarna miki koncentrowały się w górnych warstwach strumienia. Stwierdzono, że drobne ziarna miki oddzielają się od rudy skaleniowej i można otrzymać prekoncentrat. Z uwagi na sposób występowania zanieczyszczeń nie można wydzielić wszystkich zanieczyszczeń barwiących. Określono optymalne parametry procesu: zawartość fazy stałej w nadawie 56%, kąt nachylenia rynny podawczej 17°, a wysokość rozdzielacza strugi niższa od 2/3 całkowitej grubości warstwy materiału.