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Technika wytwarzania bezadhezyjnych połączeń metal-kompozyt (BPMK) w strukturach z preimpregnatów VBO

Świtkiewicz R., Frączek W., Marjanowski J.

Przetwórstwo Tworzyw

2014

[R.] 20, nr 6 (162)

526--529

W artykule opisano technikę wykonywania bezadhezyjnych połączeń metal-kompozyt w strukturach nośnych z preimpregnatów utwardzanych poza autoklawem. Omówiono problem formowania tych struktur z prepregów, odnosząc się przy tym do techniki kontaktowej - na mokro. Przedstawiono założenia i wymagania dla procesu wykonania połączenia z uwzględnieniem specyficznych właściwości preimpregnatów. Opisano proces technologiczny, jaki został opracowany i pomyślnie zastosowany do wykonania elementów badawczych, zwracając uwagę na decydujący wpływ czynnika ludzkiego na prawidłowe wykonanie połączenia.

Manufacturing method of non adhesive metal-composite joint for primary structures made of VBO preimpregnates were described and discussed. The problem of forming such structures was presented regarding to composites fabricated by wet lay-up method. Taking into account specific features of preimpregnates, assumptions and requirements for manufacturing process of non adhesive metal-composite joint were defined. Manufacturing process, which has been designed and used for fabricate test elements, was described. Human factor was recognized as primary factor determining the correctness of joint.

High altitude long endurance unmanned aerial vehicle of a new generation - a design challenge for a low cost, reliable and high performance aircraft

Goraj Z., Frydrychewicz A., Świtkiewicz R., Hernik B., Gadomski J., Goetzendorf-Grabowski T., Figat M., Suchodolski S.

Bulletin of the Polish Academy of Sciences. Technical Sciences

2004

Vol. 52, nr 3

173-194

This paper describes a design process of HALE PW-114 sensor-craft, developed for high altitude (20 km) long endurance (40 h) surveillance missions. Designed as a blended wing (BW) configuration, to be made of metal and composite materials. Wing control surfaces provide longitudinal balance. Fin in the rear fuselage section together with wingtips provide directional stability. Airplane is equipped with retractable landing gear with controlled front leg that allows operations from conventional airfields. According to the initial requirements it is twin engine configuration, typical payload consists of electro-optical/infra-red FLIR, big SAR (synthetic aperture radar) and SATCOM antenna required for the longest range. Tailless architecture was based on both Horten and Northrop design experience. Global Hawk was considered as a reference point - it was assumed that BW design has to possess efficiency, relative payload and other characteristics at least the same or even better than that of Global Hawk. FLIR, SAR and SATCOM containers were optimised for best visibility. All payload systems are put into separate modular containers of easy access and quickly to exchange, so this architecture can be consider as a "modular". An optimisation process started immediately when the so-called "zero configuration", called PW-l11 was ready. It was designed in the canard configuration. A canard was abandoned in HALE PW-113. Instead, new, larger outer wing was designed with smaller taper ratio. New configuration analysis revealed satisfactory longitudinal stability. Calculations suggested better lateral qualities for negative dihedral. These modifications, leading to aerodynamic improvement, gave HALE PW-114 as a result. The design process was an interdisciplinary approach, and included a selection of thick laminar wing section, aerodynamic optimisation of swept wing, stability analysis, weight balance, structural and flutter analysis, many on-board redundant systems, reliability and maintability analysis, safety improvement, cost and performance optimisation. Presented paper focuses mainly on aerodynamics, wing design, longitudinal control and safety issues. This activity is supported by European Union within V FR, in the area Aeronautics and Space.