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Tailoring the mechanical properties of hypereutectic in situ Al–Mg2Si composites via hybrid TiB2 reinforcement and hot extrusion

Moazami Mohammad Rasool, Razaghian Ahmad, Mirzadeh Hamed, Emamy Massoud

Archives of Civil and Mechanical Engineering

2022

Vol. 22, no. 2

art. no. e87, 1--9

Microstructure and mechanical properties of Al-15Mg 2 Si-xTiB 2 hybrid composites in the as-cast and wrought conditions were studied. TiB 2 addition led to a significant refinement and modification of primary Mg2Si particles (up to 3 wt% TiB 2 addition) via the heterogeneous nucleation mechanism, which improved the as-cast tensile properties. Further additions led to the appearance of coarse needle-shaped Al 3Ti particles with the consequent deterioration of tensile properties. Hot deformation by extrusion process and elevated-temperature exposure resulted in the fragmentation, dispersion, and spheroidization of pseudo-eutectic Mg 2 Si constituents, which led to a significant enhancement of tensile properties. The ultimate tensile strength of the extruded Al-15Mg 2 Si-3TiB 2 composite was 285 MPa with the total elongation of ~ 8%, which revealed a good strength-ductility balance. The corresponding value for the as-cast Al-15Mg 2 Si composite was only 198 MPa%. Accordingly, this study revealed that the presence of optimum amount of TiB 2 combined with high-temperature thermo-mechanical processing could remarkably improve the mechanical properties of the hypereutectic Al-Mg-Si composites in terms of strength-ductility balance, quality index, and tensile toughness.