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Influence of different hard-facing procedures on quality of surfaces of regenerated gears

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Języki publikacji
EN
Abstrakty
EN
During the process of regeneration of machine parts, certain phenomena occur that have a significant impact on the loss of their working ability. Hereditary properties are expressed by the interdependence of geometric and physical-mechanical-metallurgical parameters of gear teeth created during the technological operations of regeneration of worn teeth by hard-facing. The influence of the type of additional material (electrodes and their combinations) on the tribological characteristics of welded gear teeth was considered, whereby the so-called hard additional materials were applied. Those are the additional materials that give the required surface hardness of the teeth without subsequent thermal or thermochemical treatment. This research did not involve the regeneration of specific worn gears removed from machine systems, but the new gears were made, which were then damaged and then regenerated by hard-facing using the shielded metal arc welding (SMAW) procedure. Thus, all the tested gears were made of the same material, belonged to one batch and were machined on the same machines with the same machining regimes. The tests were performed on samples made of 20MnCr5 steel for cementation, on a tribometer by the “block on disc” method, which was designed to simulate the operating conditions of coupled teeth of concrete gears in the exploitation conditions. Based on the conducted tribological tests, the average coefficients of friction and topography of the surfaces were determined by measuring the wear trace and it was defined which additional materials give the best tribological characteristics of the surfaces of gears regenerated by hard-facing.
Rocznik
Strony
257--264
Opis fizyczny
Bibliogr. 31 poz., rys., tab.
Twórcy
  • Faculty of Technical Sciences Čačak, University of Kragujevac, 32000 Čačak, Serbia
  • Faculty of Engineering, University of Kragujevac, 34000 Kragujevac, Serbia
  • Faculty of Engineering, University of Kragujevac, 34000 Kragujevac, Serbia
  • Faculty of Engineering, University of Kragujevac, 34000 Kragujevac, Serbia
  • Research Center; University of Žilina, 010 26 Žilina, Slovakia
  • Department of Production Engineering and Safety, Czestochowa University of Technology, Czestochowa, Poland
Bibliografia
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  • 2. Arsić, D., Lazić, V., Mitrović, S., Džunić, D., Aleksandrović, S., Djordjević, M., Nedeljković, B., 2016b. Tribological Behavior of Four Types of Filler Metals for Hard Facing Under Dry Conditions. Industrial Lubrication and Tribology, 68(6), 729–736, DOI: 10.1108/ILT-10-2015-0156
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  • 4. Bai, H., Zhu, C., Zhou, Y., Chen, X., Feng, H., Ye, W., 2020. Study on Tooth Interior Fatigue Fracture Failure of Wind Turbine Gears. Metals, 10(11), 1497, DOI: 10.3390/met10111497
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  • 6. Czuprynski, A., 2020. Comparison of properties of hardfaced layers made by a metal-core-covered tubular electrode with a special chemical composition. Materials, 13, 5445, DOI: 10.3390/ma13235445
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  • 8. Desir, J.L., 2001. Examples of Repair Welding of Heavy Machinery Subject to Breakage due to Low Frequency Alternating Stresses. Engineering Failure Analysis, 8(5), 423–434, DOI: 10.1016/S1350-6307(00)00046-7
  • 9. Durmuş, H., Çömez, N., Gül, C., Yurddaşkal, M., Yurddaşkal, M., 2018. Wear performance of Fe-Cr-C-B hardfacing coatings: Dry sand/rubber wheel test and ball-on-disc test. International Journal of Refractory Metals and Hard Materials, 77, 37–43, DOI: 10.1016/j.ijrmhm.2018.07.006
  • 10. EN 14700:2014: Welding consumables — Welding consumables for hard-facing.
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  • 18. Li, D., Yang, Y., Liu, L., Zhang, J., Yang, Q., 2009. Effects of RE oxide on the microstructure of hardfacing metal of the large gear. Material Science and Engineering A, 509, 94–97, DOI: 10.1016/j.msea.2009.02.018
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  • 20. Marković, S., Arsić, D., Nikolić, R., Lazić, V., Hadzima, B., Milovanović, V., Dwornicka, R., Ulewicz, R., 2021. Exploitation characteristics of teeth flanks of gears regenerated by three hard-facing procedures. Materials, 14(15), paper no. 4203, DOI: 10.3390/ma14154203
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  • 25. Trško, L., Lago, J., Jambor, M., Nový, F., Bokůvka, O., Florková, Z., 2020. Microstructure and residual stress analysis of Strenx 700 MC welded joint. Production Engineering Archives, 6, 41–44, DOI: 10.30657/pea.2020.26.09
  • 26. Ulewicz, R., Novy, F.R., 2016. The influence of the surface condition on the fatigue properties of structural steel. Journal of Balkan Tribological Association, 22, 1147–1155, https://scibulcom.net/en/article/39wnZZhcNDoMsJzVTXq8
  • 27. Vasić, M., Stojanović, B., Blagojević, M., 2020. Fault Analysis of Gearboxes in Open Pit Mine. Applied Engineering Letters, 5(2), 50–61, DOI: 10.18485/-aeletters.2020.5.2.3
  • 28. icen, M., Bokuvka, O., Nikolić, R., Bronček, J., 2020. Tribological behavior of low-alloyed steel after nitriding. Production Engineering Archives, 26(3), 78–83, DOI: 10.30657/pea.2020.26.16
  • 29. Vicen, M., Bronček, J., Nový, F., 2019. Investigation of tribological properties of CarbonX coating deposited on 100Cr6 steel. Production Engineering Archives, 25, 52–55, DOI: 10.30657/pea.2019.25.10
  • 30. Xing, S., Yu, S., Deng, Y., Dai, M., Yu, L., 2012. Effect of Cerium on abrasive wear behaviour of hardfacing alloy. Journal of Rare Earths, 30, 69–73, DOI: 10.1016/S1002-0721(10)60641-2
  • 31. Yousfi, B.E., Soualhi, A., Medjaher, K., Guillet, F., 2020. New Approach for Gear Mesh Stiffness Evaluation Of Spur Gears With Surface Defects. Engineering Failure Analysis, 116, 104740, DOI: 10.1016/j.engfailanal.2020.104740
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d4facb07-4db1-43ba-a67f-c1968f4f9b57
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