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Abstrakty
This investigation is focused on the comparison of selected low-cycle fatigue properties of AA7075-T651 friction stir welded and underwater friction stir welded joints together with the evaluation of their lifetime prediction by the Manson-Coffin-Basquin formula. Additionally, the analysis of the fractured surface was involved to describe the character of joints decohesion. The analysis of the obtained hysteresis loops revealed that FSW joint exhibits cyclic hardening, with a stable maximum stress and a decreasing minimum stress, leading to an increased contribution of compressive stresses and a lower mean stress during stabilized fatigue. In comparison, the UWFSW joint also shows cyclic hardening but with a greater contribution of tensile stresses, a higher mean stress, and a reduced participation of plastic deformation. The Manson-Coffin-Basquin equation effectively predicts the fatigue life of AA7075-T651 alloy joints, with UWFSW joints showing significantly lower standard deviation (0.0035 vs. 0.0135) and narrower dispersion bands (1.61 vs. 1.93) compared to conventional FSW joints.
Wydawca
Czasopismo
Rocznik
Strony
98--110
Opis fizyczny
Bibliogr. 27 poz., rys., tab., wykr.
Twórcy
autor
- Military University of Technology, Faculty of Mechanical Engineering, Warsaw, Poland
autor
- Military University of Technology, Faculty of Mechanical Engineering, Warsaw, Poland
autor
- Military University of Technology, Faculty of Mechanical Engineering, Warsaw, Poland
Bibliografia
- 1. Çam G., Mistikoglu S. Recent developments in friction stir welding of Al-alloys. J. Mater. Eng. Perform. 2014, 23, 1936–1953. https://doi.org/10.1007/s11665-014-0968-x
- 2. Li D., Yang X., Cui L., He Fa., Zhang X. Investigation of stationary shoulder friction stir welding of aluminum alloy 7075-T651. Journal of Materials Processing Technology, 2015, 222. https://doi.org/10.1016/j.jmatprotec.2015.03.036
- 3. Kosturek R., Torzewski J., Wachowski M., Śnieżek L. Effect of Welding Parameters on Mechanical Properties and Microstructure of Friction Stir Welded AA7075-T651 Aluminum Alloy Butt Joints. Materials 2022, 15, 17, 5950. https://doi.org/10.3390/ma15175950
- 4. Mahoney M.W., Rhodes C.G., Flintoff J.G. et al. Properties of friction-stir-welded 7075 T651 aluminum. Metall Mater Trans A 1998, 29, 1955–1964. https://doi.org/10.1007/s11661-998-0021-5
- 5. Joshi A., Gope A., Gope P.C. Effect of post-weld heat treatment on mechanical properties and fatigue crack growth behaviour of friction stir welded 7075-T651 Al alloy. Theoretical and Applied Fracture Mechanics 2023, 123, 103714. https://doi.org/10.1016/j.tafmec.2022.103714
- 6. Wahid M.A., Khan Z.A., Siddiquee A.N. Review on underwater friction stir welding: A variant of friction stir welding with great potential of improving joint properties. Trans. Nonferrous Met. Soc. China 2018, 28, 2, 193-219. https://doi.org/10.1016/S1003-6326(18)64653-9
- 7. Liu H.J., Zhang H.J., Yu L. Effect of welding speed on microstructures and mechanical properties of underwater friction stir welded 2219 aluminum alloy. Materials & Design 2011, 32, 3, 1548-1553. https://doi.org/10.1016/j.matdes.2010.09.032
- 8. Sree Sabari S., Malarvizhi S., Balasubramanian V. Characteristics of FSW and UWFSW joints of AA2519-T87 aluminium alloy: Effect of tool rotation speed. Journal of Manufacturing Processes 2016, 22, 278-289. https://doi.org/10.1016/j.jmapro.2016.03.014
- 9. Iwaszko J., Kudła K. Evolution of Microstructure and Properties of Air-Cooled Friction-Stir-Processed 7075 Aluminum Alloy. Materials 2022, 15, 7, 2633. https://doi.org/10.3390/ma15072633
- 10. Rouzbehani R., Kokabi A.H., Sabet H., Paidar M., Ojo O.O. Metallurgical and mechanical properties of underwater friction stir welds of Al7075 aluminum alloy. Journal of Materials Processing Technology 2018, 262, 239-256. https://doi.org/10.1016/j.jmatprotec.2018.06.033
- 11. Janeczek A., Tomków J., Derazkola H., Łyczkowska K., Fydrych D. Effect of underwater friction stir welding parameters on AA5754 alloy joints: experimental studies. The International Journal of Advanced Manufacturing Technology 2024, 134, 5643-5655. 10.1007/s00170-024-14485-9.
- 12. Sabari S., Malarvizhi S., Balasubramanian V. Influences of tool traverse speed on tensile properties of air cooled and water cooled friction stir welded AA2519-T87 aluminium alloy joints. Journal of Materials Processing Technology 2016, 237. https://doi.org/10.1016/j.jmatprotec.2016.06.015
- 13. Kosturek R., Torzewski J., Śnieżek L. Study on Underwater Friction Stir Welding of AA7075-T651. Advances in Science and Technology Research Journal 2024, 18, 8, 191-203. https://doi.org/10.12913/22998624/193529
- 14. Pedapati S. R., Paramaguru D., Awang M., Mohebbi H., Korada S. Effect of process parameters on mechanical properties of AA5052 joints using underwater friction stir welding. Journal of Mechanical Engineering and Sciences 2020, 14. 6259-6271. 10.15282/jmes.14.1.2020.05.0490.
- 15. Kumar S., Thangaraju R., Pandey S., Sirohi S., Pandey C. Effects of welding parameter on the microstructure and mechanical properties of friction stir-welded non-heat treatable alloy AA5083. Journal of Adhesion Science and Technology 2024, 1-19. 10.1080/01694243.2024.2406567.
- 16. Sasikumar A., Gopi S., Mohan D.G. Prediction of Filler Added Friction Stir Welding Parameters for Improving Corrosion Resistance of Dissimilar Aluminium Alloys 5052 and 6082 Joints. Advances in Materials Science, 2022, 22, 3, 79-95. https://doi.org/10.2478/adms-2022-0014
- 17. Xu W.F., Liu J.H., Chen D.L., Luan G.H. Low-cycle fatigue of a friction stir welded 2219-T62 aluminum alloy at different welding parameters and cooling conditions. Int J Adv Manuf Technol 2014, 74, 209-218. https://doi.org/10.1007/s00170-014-5988-z
- 18. Zhang J., Upadhyay P., Hovanski Y., Field D. High-Speed Friction Stir Welding of AA7075-T6 Sheet: Microstructure, Mechanical Properties, Micro-texture, and Thermal History. Metallurgical and Materials Transactions A 2017, 49. https://doi.org/10.1007/s11661-017-4411-4
- 19. Ahmed M. M. Z., El-Sayed Seleman M. M., Fydrych D., Çam G. Review on friction stir welding of dissimilar magnesium and aluminum alloys: Scientometric analysis and strategies for achieving high-quality joints. Journal of Magnesium and Alloys 2023, 11, 11, 4082-4127. https://doi.org/10.1016/j.jma.2023.09.039
- 20. Feng A.H., Chen D.L., Ma Z.Y. Microstructure and Low-Cycle Fatigue of a Friction-Stir-Welded 6061 Aluminum Alloy. Metall Mater Trans A 2010, 41, 2626–2641. https://doi.org/10.1007/s11661-010-0279-2
- 21. Iwaszko J. New Trends in Friction Stir Processing: Rapid Cooling—A Review. Transactions of the Indian Institute of Metals, 2022, 75, 1681–1693. https://doi.org/10.1007/s12666-022-02552-2
- 22. Khalaf H.I., Al-Sabur R., Abdullah M.E., Kubit A., Derazkola H.A. Effects of Underwater Friction Stir Welding Heat Generation on Residual Stress of AA6068-T6 Aluminum Alloy. Materials 2022, 15, 2223. https://doi.org/10.3390/ma15062223
- 23. Kosturek R., Śnieżek L., Torzewski J., Ślęzak T., Lewczuk R. Influence of post-weld explosive treatment on low cycle fatigue of AA7075-T651 friction stir welded joint. Theoretical and Applied Fracture Mechanics 2024. 133, Part A, 104574. https://doi.org/10.1016/j.tafmec.2024.104574
- 24. Fu L., Duan H., Li H., Lin L., Wang Q., Yao Ji., Luo Y. Low-cycle fatigue behavior of 7075-T6 aluminum alloy at different strain amplitudes. Materials Express 2020, 10. 942-947. https://doi.org/10.1166/mex.2020.1696.
- 25. Kumar R., Upadhyay V., Pandey, C. Effect of Post-Weld Heat Treatments on Microstructure and Mechanical Properties of Friction Stir Welding Joints of AA2014 and AA7075. J. of Materi Eng and Perform, 2023, 32, 10989–10999. https://doi.org/10.1007/s11665-023-07927-0
- 26. Kubit A., Derazkola H.A., Myśliwiec, P. et al. Effects of polymer sealant interlayer on quality of EN AW-2024-T3 aluminum alloy lap joint prepared by friction stir welding. Arch. Civ. Mech. Eng. 2024, 24, 238. https://doi.org/10.1007/s43452-024-01047-9
- 27. Mertinger V., Varbai B., Adonyi Y. et al. Microstructure evaluation of dissimilar AA2024 and AA7050 aluminum joints made by corner stationary-shoulder friction stir welding. Weld World 2022, 66, 1623–1635. https://doi.org/10.1007/s40194-022-01321-5
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-be7cf7c8-0991-4eb6-8b91-c58d2ebae600
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