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Dissolution and precipitation of zinc and manganese obtained from spent zinc-carbon and alkaline battery powder

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The aim of this study was to investigate manganese and zinc recoveries from spent zinc-carbon and alkaline battery powder. The effect of sulfuric acid concentration, ascorbic acid dosage, reaction temperature and leaching time on zinc and manganese dissolutions was investigated. The optimum reductive acid leaching conditions were determined as: 3 hours, 70 °C, 0.5 M of sulfuric acid concentration, 13 g/dm3 of ascorbic acid dosage, 1/20 g/cm3 of solid/liquid ratio and 200 rpm of stirring speed. Under these conditions, dissolution efficiencies were 99.99% for Zn and 99.25% for Mn. In addition, dissolution kinetics of manganese was undertaken, and the activation energy was found to be 7.04 kJ/mol. Using 3 M NaOH as precipitating agent at room temperature, 95.35% of Zn (at pH 8) and 93.66% of Mn (at pH 10) were precipitated from the leaching solution. Under the same conditions, using 3 M KOH, precipitations of Zn and Mn were 91.63% and 96.39%, respectively. Based on the experimental results, a flowsheet of zinc and manganese recovery was proposed.
Słowa kluczowe
Rocznik
Strony
41--55
Opis fizyczny
Bibliogr. 24 poz., rys.
Twórcy
  • Eskisehir Osmangazi University, Department of Mining Engineering, Division of Mineral Processing, 26480 Eskisehir, Turkey
autor
  • Eskisehir Osmangazi University, Department of Mining Engineering, Division of Mineral Processing, 26480 Eskisehir, Turkey
Bibliografia
  • 1. BISWAL A., SANJAY K., GHOSH M.K., SUBBAIAH T., MISHRA B.K., 2011. Preparation and characterization of electrolytic manganese dioxide (EMD) was prepared from manganese cake-A by product of manganese nodule processing. Hydrometallurgy, Hydrom-03419.
  • 2. DE MICHELIS I., FERELLA F., KARAKAYA E., BEOLCHINI F., VEGLIO F., 2007. Recovery of zinc and manganese from alkaline and zinc-carbon spent batteries. J. Power Sources 172, 975–983.
  • 3. DE SOUZA C.C.B.M., TENORIO J.A.S., 2004. Simultaneous recovery of zinc and manganese dioxide from household alkaline batteries through hydrometallurgical processing. J. Power Sources 136, 191–196.
  • 4. EL-NADI Y.A., DAOUD J.A., ALY H.F., 2007. Leaching and separation of zinc from the black paste of spent MnO2-Zn dry cell batteries. J. Hazard. 143, 328–334.
  • 5. EL HAZEK M.N., LASHEEN T.A., HELAL A.S., 2006. Reductive leaching of manganese from low grade Sinai ore in HCl using H2O2 as reductant. Hydrometallurgy 84, 187–191.
  • 6. FERELLA F., DE MICHELIS I., PAGNANELLI F., BEOLCHINI F., FURLANI G., NAVARRA M., VEGLIO F.,TORO L., 2006. Recovery of zinc and manganese from spent batteries by different leaching systems. Acta Metallurgica Slovaca 12, 95–104.
  • 7. GEGA J., WALKOWIAK W., 2011. Leaching of zinc and manganese from used up zinc-carbon batteries using aqueous sulfuric acid solutions. Physicochem. Probl. Miner. Process. 46, 155–162.
  • 8. GHAFARIZADEH B., RASHCHI F., VAHIDI E., 2011. Recovery of manganese from electric arc furnace dust of ferromanganese production units by reductive leaching. Minerals Engineering, 24, 174-176.
  • 9. HABASHI F., 1969. Principles of Extractive Metallurgy, Vol. 1. Gordon & Breach, New York.
  • 10. KAYA M., KURSUNOGLU S., 2012. Dissolution of Mixed Zinc-Carbon and Alkaline Battery Powders in Sulphuric Acid Using Ascorbic/Oxalic Acid as a Reductant, [in:] EPD Congress 2012 (eds. L. Zhang, J. A. Pomykala and A. Ciftja), John Wiley & Sons, Inc., Hoboken, NJ, USA. doi 10.1002/9781118359341.ch32.
  • 11. KURSUNOGLU S., KAYA M., 2013. Recovery of Manganese from Spent Batteries Using Activated Carbon Powder as Reductant in Sulfuric Acid Solution. Asian Journal of Chemistry, 25, 1975-1980.
  • 12. LASHEEN T. A., EL-HAZEK M. N., HELAL A. S., EL-NAGAR W., 2009. Recovery of manganese using molasses as reductant in nitric acid solution. Int. J. Miner. Process. 92, 109–114.
  • 13. LEVENSPIEL O., 1972. Chemical Reaction Engineering, 3nd ed., Wiley, New York, NY. MANTUANO D.P., DORELLA G., ELIAS R.C.A., MANSUR M.B., 2006. Analysis of a hydrometallurgical route to recover base metals from spent rechargeable batteries by liquid–liquid extraction with Cyanex 272, J. Power Sources 159, 1510–1518.
  • 14. PROVAZI K., CAMPOS B.A., ESPINOSA D.C.R., TENORIO J.A.S., 2011. Metal separation from mixed types of batteries using selective precipitation and liquid–liquid extraction techniques. Waste Management 31, 59–64.
  • 15. SALGADO A.L., VELOSO A.M.O., PEREIRA D.D., GONTIJO G.S., SALUM A., MANSUR M.B., 2003. Recovery of zinc and manganese from spent alkaline batteries by liquid-liquid extraction with Cyanex 272. J. Power Sources 115, 367–373.
  • 16. SAYILGAN E., KUKRER T., FERELLA F., AKCIL A., VEGLIO F., KITIS M., 2009. Reductive leaching of manganese and zinc from spent alkaline zinc-carbon batteries in acid media. Hydrometallurgy 97, 73–79.
  • 17. SAYILGAN E., KUKRER T, YIGIT N.O., CIVELEKOGLU G., KITIS M., 2010. Acid leaching and precipitation of zinc and manganese from spent battery powders using various reductants. J. Hazard. 173, 137–143.
  • 18. SAHOO R.N., NAIK P.K., DAS S.C., 2001. Leaching of manganese from low-grade manganese ore using oxalic acid as reductant in sulfuric acid solution. Hydrometallurgy 62, 157–163.
  • 19. SOHN H. Y., WADSWORTH M. E., Rate processes of extractive metallurgy, Plenum, New York and London, 1979, 136–151.
  • 20. TIAN X., WEN X., YANG C., LIANG Y., PI Z., WANG Y., 2010. Reductive leaching of manganese from low-grade manganese dioxide ores using corncob as reductant in sulfuric acid solution. Hydrometallurgy 100, 157–160.
  • 21. VEGLIO F., TORO L., 1994. Fractional factorial experiments in the development of manganese dioxide leaching by sucrose in sulfuric acid solutions. Hydrometallurgy, 36, 215.
  • 22. VEGLIO F., VOLPE I., TRIFONI M., TORO L., 2000. Surface response methodology and preliminary process analysis in the study of manganiferous ore leaching by using whey or lactose in sulfuric acid solutions. Ind. Eng. Chem. Res., 39, 2947.
  • 23. VELOSE L.R.S., RODRIGUES L.E.O.C., FERREIRA D.A., MAGALHAES F.S., MANSUR M.B., 2005. Development of a hydrometallurgical route for the recovery of zinc and manganese from spent alkaline batteries. J. Power Sources 152, 295-302.
  • 24. ZHANG, W., CHENG C.Y., 2007. Manganese metallurgy review. Part II: Manganese separation and recovery from solution. Hydrometallurgy 89, 160–177.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-be5aafed-ddca-4182-94ad-f8aa9d9ecace
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