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Structure of polypropylene parts from multicavity injection mould

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The examination of structure of injection moulded parts, coming form different cavities of injection mould with geometrically balanced runners, was the purpose of this research. The parts were manufactured from polypropylene. Design/methodology/approach: The method of optical microscopy was used. The samples were prepared from microtomed slices from parts and next they were observed in polarized light. The skin-core morphology was analyzed and spherulitic structure was described by spherulites size measuring. Findings: The differences in morphology and spherulite size for parts from particular mould cavities were found. They are caused by different thermal conditions in each cavity. Research limitations/implications: An injection mould with geometrically balanced runners was used for investigation. The differences in parts' structure occur for each injection mould, but they are dependent on the cavities layout and runners configuration. Practical implications: Knowledge about the differences in structure of parts from different cavities is the reason to look to the solution by minimizing the temperature inequality in the injection mould. Originality/value: Despite using geometrically balanced runners the cavities are not filled equally and the parts have different structure. In some recent works the issue of flow imbalance in multicavity injection moulds was analyzed and even some solutions of this problem were proposed. All investigation was focused on simultaneous plastic flow into all cavities, but there were no investigation of parts' structure and properties.
Rocznik
Strony
429--432
Opis fizyczny
Bibliogr. 16 poz., il., wykr.
Twórcy
autor
autor
  • Institute of Polymer Processing and Production Management, Częstochowa Univesity of Technology, Al. Armii Krajowej 19c, 42-200 Częstochowa, Poland, jaruga@kpts.pcz.czest.pl
Bibliografia
  • [1] J. P. Beaumont, R. Nagel, R. Sherman, Successful Injection Molding, Hanser Publishers, Munich, 2002.
  • [2] J. P. Beaumont, Runner and Gating Design Handbook. Tools for Successful Injection Moulding, Hanser, Munich, Cincinatti, 2004.
  • [3] Beaumont Runner Techologies Inc., http://meltflipper.com.
  • [4] P. S. Cook, H. Yu, V. Clinton, V. Kietzmann, F. S. Costa, Prediction of flow imbalance in geometrically balanced feed systems, Proceedings of the 63rd Annual Technical Conference & Exhibition ANTEC 2005, Boston, 2005, 526-530.
  • [5] H. E. Casaldi, T. Michel, Process Window as Effected by Shear Induced Flow Imbalance in Multicavity Moulds, Proceedings of the 59rd Annual Technical Conference & Exhibition ANTEC 2001, Dallas, 2001, 3112.
  • [6] R. Cooney, D. Neill, L. Pomorski, An Investigation of Part Variation in Multi-Cavity Injection Molds When Using Cavity Pressure Control, Proceedings of the 59rd Annual Technical Conference & Exhibition ANTEC 2001, Dallas, 2001, 3116.
  • [7] G. Y. Su, H. Yokoi, W. M. Yang, A Study on Filling Imbalance of Plastic Injection Moulding in Multi-cavity Mould with "H" Pattern Runner System, Proceedings of the Conference „Europe-Africa Meeting of Polymer Processing Society”, Athens, 2003, (on CD), 89-0.
  • [8] A. J. Pontes, M. J. Oliveira, A. Z. Pouzada, Studies on the Influence of the Holding Pressure on the Orientation and Shrinkage of Injection Molded Parts, Proceedings of the 60rd Annual Technical Conference & Exhibition ANTEC 2002, San Francisco, 2001, 98.
  • [9] A. J. Pontes, M. J. Oliveira, A. Z. Pouzada, The Effect of Holding Pressure on the Shrinkage and Birefringence of Injection Molded Polypropylene Plates, Materials Science Forum 455-456 (2004) 814-817.
  • [10] J. Koszkul, P. Postawa, Temperature distribution on the molding surface during cooling stage and its influence on the molding structure, Proceedings of the 11th Scientific International Conference „Achievements in Mechanical and Materials Engineering” AMME’2002, Gliwice-Zakopane, 2002, 295-298.
  • [11] J. Nabiałek, J. Koszkul, The influence of the thermoplastic injection molding on the molding degree of crystallinity, Proceedings of the 11th Scientific International Conference „Achievements in Mechanical and Materials Engineering” AMME’2002, Gliwice-Zakopane, 2002, 353-356.
  • [12] J. Koszkul, P. Postawa, Crystallinity degree change for mouldings and its influence on quality at extreme parameters of injection, Proceedings of the 12th Scientific International Conference „Achievements in Mechanical and Materials Engineering” AMME’2003, Gliwice-Zakopane, 2003, 509-512.
  • [13] R. Čermák, M. Obadal, P. Ponížil, M. Poláškowá, K. Stoklasa, A. Lengálová, Injection-moulded α-and β-polypropylenes: I. Structure vs. processing parameters, European Polymer Journal 42 (2005) 1840-1845.
  • [14] E. Bociąga, T. Jaruga, J. Koszkul, Plastic Flow Investigation in Multicavity Injection Mold, Proceedings of the 12th Scientific International Conference „Achievements in Mechanical and Materials Engineering” AMME’2003, Gliwice-Zakopane, 2003, 107-110.
  • [15] E. Bociąga, T. Jaruga, Microscopic investigations of polymer flow in the runners of 16-cavity injection mold, Polimers 51 (2006) 843-851 (in Polish).
  • [16] E. Bociąga, T. Jaruga, Visualization of melt flow lines in injection moulding, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 331-334.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0001-0067
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