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Tytuł artykułu

Flattening of narrow and thin stainless steel strips

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Języki publikacji
PL
Abstrakty
EN
Purpose: The purpose of this paper is to evaluate the influence of technological parameters of flattening in the ball rolling mill on spread and geometrical properties of strips made of stainless steel of 1.4310 type and to obtain mathematical models of flattening process. Design/methodology/approach: Flattening was performed in ball rolling mill in which cylindrical rollers have been replaced with balls of ~ 15mm diameter. Due to small dimensions to be measured we suggested the method of vector measurement of digital image. In order to evaluate the influence of technological parameters of flattening process, experimental planning method was used. The adoption of fractional experiment plan of 35-1 type enabled to reduce the number of experiments to 81, despite 5 variables. Findings: The results of performed tests have shown that strip spread is dependent on ball roughness, used draft, relation of wire diameter to ball diameter, back tension stress. The influence of tension stress has not been proved. Strip flatness depends on used draft. Observations have proved good quality of strip edges. No fractures have been detected, even in the case of flattening by means of big draft. Strip surface was of good quality. Research limitations/implications: Test results we have obtained indicate usefulness of research method that has been used as far as determination of influence of flattening process technological parameters on spread and strip geometrical properties are concerned. It has also been proved that it is purposeful to replace cylindrical rollers with balls in rolling mills. Practical implications: Flattening process mathematical models enable to assess rational procedure of flattening process parameters selection in a ball rolling mill, that determines obtaining of the required geometrical characteristics of strips. The results can be used directly when manufacturing strips for springs made of stainless steel 1.4310. Originality/value: Uniform thickness throughout strip width, parallel flat surfaces, narrow dimension tolerance, good surface quality and naturally rounded side edges make it presumable that flattening method by means of ballshaped tools is likely to become an accepted method of metal strips with required flatness manufacturing.
Rocznik
Strony
121--124
Opis fizyczny
Bibliogr. 20 poz.
Twórcy
  • Department of Process Modelling and Medical Engineering Silesian University of Technology, ul.Krasińskiego 8, 40-018 Katowice, Poland, joanna.przondziono@polsl.pl
Bibliografia
  • [1] J.Łuksza, M. Burdek, The influence of the deformation mode on the final mechanical properties of products in multi-pass drawing and flat rolling, Journal of Materials Processing Technology 125-126 (2002) 725-730.
  • [2] J.Łuksza, A. Skołyszewski, F. Witek, W. Zachariasz, Wires of speciality steels and alloys – manufacturing, processing and application, WNT, Warsaw 2006 (in Polish).
  • [3] E.C. Bordinassi, M.F. Stipkovic, G.F. Batalha, S. Delijaicov, N.B. de Lima, Superficial integrity analysisin a super duplex stainless steel after turning, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 335-338.
  • [4] K. Pałka, A. Weroński, K. Zaleski, Mechanical properties and corrosion resistance of burnished X5CrNi 18-9 stainless steel, Journal of Achievements in Materials and Manufacturing Engineering 16 (2006) 57-62.
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  • [8] J. Przondziono, F. Grosman, Flattening of wires in a ball mill – an innovative method of obtaining narrow and thin strips, Proceedings of the Scientific International Conference MEFORM 2007 „Innovative Draht“, Freiberg, 2007, 110-120.
  • [9] J. Przondziono, F. Grosman, New method of production very thin and narrow strips metals, Materials Engineering 3 (2006) 765-768 (in Polish).
  • [10] J. Przondziono, F. Grosman, J. Herian, The influence of chosen parameters on widening the bands in the process of wire flattening in the rolling mill, Metallurgist 5 (2006) 225-228 (in Polish).
  • [11] J. Herian, K. Oskędra, The influence of friction conditions on widening flattened steel cold-rolled wires, Wire Journal International 2 (2001) 88-92.
  • [12] Skołyszewski, M. Rumiński, J.Łuksza, Experimental analysis of flattening process of roud acid resistant steel wire, Metallurgist 12 (2004) 593–600 (in Polish).
  • [13] Skołyszewski, J.Łuksza, F. Witek, M. Paćko, Aspects of the process of manufacturing fine flattened wires made from high-alloy steels. Wire Journal International 1 (2001) 104-111.
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  • [15] F. Grosman, J. Herian, K. Oskędra, Analysis of metal flow during flattering of round wires in the cold rolling process, Proceedings of the Conference „Wire & Cable Technical Symposium”, 69th Annual Convention, Atlanta, 1999, 185-188.
  • [16] Skołyszewski, M. Rumiński, Deep processing of acid resistant steels – flattened strips, Proceedings of 10thScientific International Conference „Metal Forming”, Krakow, 2004, 665–670.
  • [17] Statistica for Windows, StatSoft, Krakow 1997 (in Polish).
  • [18] F. Grosman, J. Przondziono, D.Ćwiklak, D. Wozniak, P. Suchanek, Application of a computer analysis of image for measurements of rolled products, Proceedings of 7th Scientific International Conference „Steel Strip 2006”, P&erov, 2006, 357-363.
  • [19] J. Przondziono, J. Szala, J. Kawecki, Characteristics of guidewire used in percutaneous nephrolithotripsy, Engineering of Biomaterials 58-60 (2006) 178-180.
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Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL9-0029-0022
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