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Lateral extrusion of a cross fitting with a lost core

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Lateral extrusion process with a lost core for cross fittings is suggested. At first, cavity of tube is filled up by low temperature melting alloy. Then low temperature melting material is solidified to be the "lost core". The third, the material is extruded for lateral direction to be a cross-fittings. After deformation, low temperature melting alloy is melted and removed. The authors discuss its deform mechanism in this paper. Design/methodology/approach: Experiments and numerical analysis with ANSYS9.0. Findings: Extrusion defect is caused at the center of the cross on the inner wall of the pipe because of volume constancy when the branch diameter close to the initial pipe diameter. In such the case, contact between pipe and die surface is unstable and the branch part is not stretched enough, then it causes wrinkles. In such the case, it is better to provide more pressure against the head of branch projection. Research limitations/implications: The effect of the relationship amongst mechanical properties of the pipe and lost core is to be examined in future. We must seek better material for the lost core that is cheaper, easier to remove, clean and safer for the man and environment. Practical implications: This methodology is suitable for production of the hollow products having constant sections for lateral direction. Originality/value: The above result helps the economical production of hollow products with simple equipments.
Rocznik
Strony
413--420
Opis fizyczny
Bibliogr. 15 poz., fot., rys., tab.
Twórcy
autor
autor
autor
autor
autor
  • Digital Manufacturing Research Center, National Institute of Advanced Industrial Science and Technology, 1-2-1 Namiki, Tsukuba, Ibaraki 305-8564, Japan, tohashi@ni.aist.go.jp
Bibliografia
  • [1] T. Ohashi, H. Watari, Lateral extrusion for cross fittings with a lost core of low temperature melting alloy, Proceedings of the 12th Scientific International Conference „Achievements in Mechanical and Materials Engineering” AMME'2003, Gliwice-Zakopane, 2003.
  • [2] T. Ohashi, K. Matsui, Y. Saotome, The lateral extrusion of copper pipes with a lost core of low temperature melting alloy, Journal of Materials Processing Technology 113 (2001) 98-102.
  • [3] T. Ohashi, K. Hayashi, Lateral extrusion of A6063 aluminum alloy pipes with a lost core, Journal of Materials Processing Technology 138 (2003) 560-563.
  • [4] T. Ohashi, Japan patent pending no. 2000-157427.
  • [5] S. Fuchizawa et al., Precise Machine 45/1 (1979) 106.
  • [6] S. Fuchizawa, Proceedings of the 2nd Conference "International Conference on Perspectives in Hadronic Physics" ICTP, 2 (1987) 727.
  • [7] M. Murata et al., Trans. JSME 54/503 (1988) 1605.
  • [8] Edition by JSTP, Tube Forming, Corona Publishing Co., 1992, 78 (in Japanease).
  • [9] F. Dohmann, Ch. Hartl, Tube hydroforming-research and practical application, Journal of Materials Processing Technology 71/1 (1997) 174-186.
  • [10] M. Koç, T. Altan, An overall review of the tube hydroforming (THF) technology, Journal of Materials Processing Technology 108/3 (2001) 384-393.
  • [11] L.H. Lang, Z.R. Wang, D.C. Kang, S.J. Yuan, S.H. Zhang, J. Danckert, K.B. Nielsen, Hydroforming highlights: sheet hydroforming and tube hydroforming, Journal of Materials Processing Technology 151 (2004) 165-177.
  • [12] G.T. Kridli, L. Bao, P.K. Mallick, Y. Tian, Investigation of thickness variation and corner filling in tube hydroforming, Journal of Materials Processing Technology 133 (2003) 287-296.
  • [13] B.J. Mac Donald, M.S.J. Hashmi, Finite element Simulation of bulge forming of a cross-joint from a tubular blank, Journal of Materials Processing Technology 103/3 (2000) 333-342.
  • [14] Y. He, P. Xue, W. Tang, F. Zhu, Experimental investigation of bulge forming of plastic branch pipe, Journal of Materials Processing Technology 142/2 (2003) 551-555.
  • [15] S. Jirathearanat, C. Hartl, T. Altan, Hydroforming of Y-shapes-product and process design using FEA simulation and experiments, Journal of Materials Processing Technology 146/1 (2004) 124-129.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS5-0021-0024
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