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Tytuł artykułu

Development of manufacturing process of wrought magnesium alloy sheets by twin roll casting

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Konferencja
12th International Scientific Conference CAM3S'2006, 27-30th November 2006, Gliwice-Zakopane
Języki publikacji
EN
Abstrakty
EN
Purpose: The purpose of the work is to development of a strip casting technology for manufacturing magnesium alloy sheets. The aim of the work is to establish a manufacturing process and technology to facilitate the economical manufacture of high-strength magnesium sheet alloys. Design/methodology/approach: A horizontal type twin roll caster was used to manufacture magnesium alloy sheets. Pair of copper alloy roll, pure copper roll and steel roll was used for the horizontal type twin roll caster. The diameter of the rolls was 300 mm and the width of rolls was 100 and 150 mm. Findings: The magnesium alloy sheets could be successfuly manufactured by the horizontal twin roll caster. The product sheet thickness in the present experiment was 2.0 to 5.0 mm. The equiaxed microstructure was observed in cast magnesium alloys when a pair of copper and copper alloy rolls were used. The mean grain size of the cast magnesium alloys strip was from 30 to 60 micrometers. After hot rolling process, the grain size was reduced to about 10 micrometers. The obtained magnesium alloy sheet indicated a good plastic formability by a warm-drawing test. Research limitations/implications: The superheat in the experiment was between 15 and 30 degrees centigrade, also an appropriate hot rolling temperature was 250 degrees centigrade for AZ31, AZ61 and AM60, 300 degrees centigrade for AZ91. Practical implications: The proposed manufacturing process was effective from the view point of economical manufacturing process as well as of formation of rapid solidification microstructures. Introducing the twin roll casting technology enable to manufacture magnesium sheet alloys with high aluminium contents, such as AZ61, AM60 and AZ91. Originality/value: AZ31, AM60, AZ61 and AZ91 wrought magnesium alloy sheets can be manufactured economically by twin roll casting. These cast sheet can be hot rolled and the proposed manufacturing process enables manufacturer to manufacture thin magnesium alloy sheets with high aluminium contents such as AM60, AZ61 and AZ91.
Rocznik
Strony
515--518
Opis fizyczny
Bibligr. 15 poz., fot., rys.
Twórcy
autor
autor
autor
autor
autor
autor
Bibliografia
  • [1] http://www.ulsab-avc.org/ , ULSAB-AVC Results.
  • [2] E. Doege, K. Dröder, Sheet metal forming of magnesium wought alloys - formability and process technology, Journal of Materials Processing Technology 115 (2001) 14-19.
  • [3] S. Yoshihara, H. Yamamoto, K. Manabe, H. Nishimura, Formability enhancement in magnesium alloy deep drawing by local heating and cooling technique, Journal of Materials Processing Technology 143-144 (2003) 612-615.
  • [4] H. Watari, T. Haga, S. Izawa, T. Iwashita, M. Nakayama, Twin roll strip casting of semi-solid magnesium alloys, Proceedings of the European Metallurgical Conference EMC 2003, Germany, 2003, 423-436.
  • [5] H. Watari, K. Davey, M. T. Alonso Rasgado, T. Haga, S. Izawa, Semi-solid manufacturing process of magnesium alloys by twin roll casting, Proceedings of the Advances in Materials and Processing Technologies (AMPT 2003), Dubline, Ireland, 2003, 720-723.
  • [6] H. Watari, N. Koga, K. Davey, M.T. Alonso Rasgado, T. Haga, Warm deep drawability of magnesium alloy sheets manufactured by semi-solid roll strip casting, Proceedings of the 12th International Scientific Conference "Achievements in Mechanical & Materials Engineering" AMME2003, Gliwice-Zakopane, 2003, 1027-1032.
  • [7] R. Cook, P.G. Grocock, P.M. Thomas, J.D. Hunt, Development of the twin roll casting process, Journal of Materials Processing Technology 55 (1995) 76-84.
  • [8] H. Watari, R. Paisarn, N. Koga, T. Haga, K. Davey, M.T. Alonso Rasgado, Forming characteristics of cast magnesium alloy sheets manufactured by roll strip casting process, Key Engineering Materials Vols. 274-276 (2004), 379-384.
  • [9] H.Watari, N. Koga, R. Paisarn, T. Haga, Formability of Magnesium alloy sheets manufactured by semi-solid roll strip casting, Materials Science Forum Vols. 449-452 (2004), 181-184.
  • [10] H. Watari, K. Davey, M.T. Rasgado, T. Haga, S. Izawa, Semi-solid manufacturing process of magnesium alloys by twin-roll casting, Journal of Materials Processing Technology 155-156 (2004) 1662-1667.
  • [11] H. Watari, T. Haga, N.Koga, K. Davey, Continuous strip casting of magnesium alloys by a horizontal twin roll caster, Proceedings of the International Conference on Continuous Casting of Non-Ferrous Metals, Neu-Ulm, Germany, 2005, 70-76.
  • [12] H. Watari, T. Haga, K. Davey, N. Koga, T. Yamazaki, Effects of production parameters on characteristics of magnesium alloy sheets manufactured by twin roll casting, Journal of Achievements and Manufacturing Engineering, Vol 16, Issue 1-2 (2006), 171-175.
  • [13] H. Watari, T. Haga Y. Shibue, K. Davey, N. Koga, Twin roll casting of magnesium alloys with high aluminium contents, Journal of Achievements and Manufacturing Engineering, Vol 18, Issue 1-2 (2006), 419-422.
  • [14] H.Watari, T. Haga, K. Davey, T. Haga, M.T. Alonso Rasgado, Warm deep drawing of wrought magnesium alloy sheets produced by roll strip-casting process, International Journal of Machine Tools & Manufacture 46 (2006), 1233-1237.
  • [15] T. Haga, H. Watari, S. Kumai, High speed twin roll casting of Mg Alloy strip by a vertical twin roll caster, Journal of Achievements and Manufacturing Engineering, Vol. 15, Issue 1-2 (2006), 186-192.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS5-0019-0022
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