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Determination of the energy and power parameters during groove-rolling

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: In order to correctly design the process of bar rolling in grooves it is required that several limitations affecting the rolling process be considered. When developing a technology, energy and force parameters among others, are needed to be taken into account. Therefore, it is purposeful to examine variations in the energy and force parameters during the rolling of bars. Design/methodology/approach: Using FEM-based computer programs for solving the problems of the theory of plasticity enables determining the energy and force parameters in complex plastic working processes and also accounting for a number of process specificities, which are not provided for by the empirical formula. Findings: The theoretical values of the rolling torque and power during the rolling of band in the grooves, as determined using the Forge3(R) software and the engineering method proposed by Chekmarev, were compared with the experimental values obtained from the measurements of current loads in a plant manufacturing bars. The current loads of the main drive of the continuous rolling mill for rolling bars were measured in one of the Polish steelworks. Practical implications: Change in the band temperature over its length influences the variations in the magnitudes of widening and advance. Its variations lead to a change in energy-force parameters. Originality/value: Using the FE programs for the computation of the values of the energy-force parameters can take into account the distribution of temperature over the band length.
Rocznik
Strony
59--62
Opis fizyczny
Bibliogr. 16 poz., rys.
Twórcy
autor
autor
autor
  • Institute of Modeling and Automation of Plastic Working Processes, Częstochowa University of Technology, ul. Armii Krajowej 19, 42-200 Częstochowa, Poland, mroz@mim.pcz.czest.pl
Bibliografia
  • 1. A.P. Chekmariev, A.A. Niefiedov, B.A. Nikolajev, Teorija prodolnoj prokatki, Kharkow, 1965 (in Russian).
  • 2. M. Brovman, Primienienije teorii plastichnosti v prokatkie, Moskva, 1991 (in Russian).
  • 3. B.N. Zhuchyn, G.C. Nikitin, J.C. Shvarcbart, I.G. Zujev, Rasciet usilij pri nepreryvnoj goriaciej prokatkie, Moskva, 1986 (in Russian).
  • 4. M. Głowacki, S. Mróz, L. Lesik, Analisis of base emphirical equation for the calculation of energetic-forces parameters of the rolling process, Hutnik - Wiadomości Hutnicze, 11 (1999) 523-529 (in Polish).
  • 5. L.J. Kac, N.V. Abakumova, Effektivnost povyshenija tochnosti prokatki, Moskva, 1968 (in Russian).
  • 6. V.V. Zajcev, Metallurgicheskaja i Gornorudnaja Pomyshlennost 1 (1979) 15-18 (in Russian).
  • 7. J.M. Jukhnovskij, Sortoprokatnoje proizvodstvo, Kharkov (1980) 24-30 (in Russian).
  • 8. A.N. Chernyshev, Metallurgicheskaja i Gornorudnaja Promyshlennost 2 (1983) 17-18 (in Russian).
  • 9. S. Mróz, A. Milenin, Numerical modeling of the metal flow and stock bending during the rolling of unequal angle bar, Journal of Materials Processing Technology 177 (2006) 561-565.
  • 10. Stefanik, S. Mróz, H. Dyja, Investigation of metal flow direction during double-core rod rolling in slitting oval pass, Proceedings of the 13th Scientific International Conference „Achievements in Mechanical and Materials Engineering" AMME'2003, Gliwice - Zakopane, 2003, 839-842.
  • 11. L.A. Dobrzański, A. Śliwa, W. Kwaśny, W. Sitek, The computer simulation of stresses in the Ti+TiC coatings obtained in the PVD process, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 241-244.
  • 12. I.S. Kim, J.S. Son, H.J. Kim, B.A. Chin, A study on variation of shielding gas in GTA welding using finite element method, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 249-252.
  • 13. I.H. Son, Y.G. Jin, Y.T. Im, Finite element investigations of friction condition in equal channel angular extrusion, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 285-288.
  • 14. T. Da Sisva Botelho, E. Bayraktar, G. Inglebert, Comparison of experimental and simulation results of 2D-draw-bend springback, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 275-278.
  • 15. P. Simecek, D. Hajduk, Prediction of mechanical properties of hot rolled steel products, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 395-398.
  • 16. FORGE3® Reference Guide Release 6.2, Sophia-Antipolis, 2002.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS3-0017-0039
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