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To meet the higher demands of the lightweight industry, composite materials are used for weight-bearing structures. Due to their superior properties, CFRP (Carbon Fibre Reinforced Plastic) – aluminium stacks are especially attractive for many applications in the aerospace industry. Using rivets to connect these materials requires precise boreholes in large numbers, which are usually drilled. Because of the anisotropic material properties, high demands on the tool performance and process stability are set. Damages such as delamination, fibre pull-outs and inadequate surface properties are frequently observed at the drilled boreholes. To improve the monitoring status and failure detection, acoustic emission during drilling was analysed using the discrete wavelet transform method. By converting time signals into multiple independent time-frequency signals, temporary events during the monitoring of the cutting processes can be found. The studies show that certain combinations of wavelet families are particularly useful for describing correlations between acoustic emission and the delamination of the CFRP surface.
Słowa kluczowe
Czasopismo
Rocznik
Tom
Strony
78--88
Opis fizyczny
Bibliogr. 22 poz., rys., tab.
Twórcy
autor
- Institut für Werkzeugmaschinen, Universität Stuttgart, Germany
autor
- Institut für Werkzeugmaschinen, Universität Stuttgart, Germany
autor
- Institut für Werkzeugmaschinen, Universität Stuttgart, Germany
autor
- Institut für Werkzeugmaschinen, Universität Stuttgart, Germany
Bibliografia
- [1] STUHRMANN J., 2016, Herausforderungen beim Bohren von CFK und CFK-Mischverbunden beim Airbus A350XWB, 6. IfW-Tagung. Bearbeitung von Verbundwerkstoffen – Spanende Bearbeitung von CFK, Stuttgart.
- [2] TETI R., 2002, Machining of Composite Materials, CIRP Annals, 51/2, 611–634.
- [3] FLEISCHER J., TETI R., LANZA G., MATIVENGA P., MÖHRING H.C. Caggiano A., 2018, Composite Materials Parts Manufacturing, CIRP Annals – Manufacturing Technology, 67, 603–626.
- [4] LIU D., TANG Y., CONG W.L., 2012, A Review of Mechanical Drilling for Composite Laminates, Composite Structures, 94/4, 1265–1279.
- [5] E-mobil BW GmbH, 2012, Fraunhofer Institut für Produktionstechnik und Automatisierung: Spanende Bearbeitung von Leichtbauwerkstoffen, Mühlacker, Karl Elser Druck GmbH.
- [6] HOCHENG H., TSAO C.C., 2005, The Path Towards Delamination-Free Drilling of Composite Materials, Journal of Materials Processing Technology, 167/2–3, 251–264.
- [7] ABDELHAFEEZ A.M., SOO S.L., ASPINWALL D.K., DOWSON A., ARNOLD D., 2015, Burr Formation and Hole Quality when Drilling Titanium and Aluminium Alloys, Procedia CIRP, 37, 230–235.
- [8] EYNIAN M., DAS K., WRETLAND A., 2017, Effect of Tool Wear on Quality in Drilling of Titanium Alloy Ti6Al4V, Part I: Cutting Forces, Burr Formation, Surface Quality and Defects, High Speed Machining, 3/1, 1–10.
- [9] NAVID Z.K., GIANGIACOMO M., PARNIAN K., 2015, Analysis of Damage Mechanisms in Drilling of Composite Materials by Acoustic Emission, Composite Structures, 131, 107–114.
- [10] WANG B., LIU Z., 2017, Acoustic Emission Signal Analysis During Chip Formation Process in High Speed Machining of 7050-T7451 Aluminum Alloy and Inconel 718 Superalloy, Journal of Manufacturing Processes, 27, 114–125.
- [11] ARUL S., VIJAYARAGHAVAN L., MALHOTRA S.K., 2007, Online Monitoring of Acoustic Emission for Quality Control in Drilling of Polymeric Composites, Journal of Materials Processing Technology, 185/1–3, 184– 190.
- [12] ZITOUNE R., KRISHNARAJ V., COLLOMBET F., 2010, Study of Drilling of Composite Material and Aluminium Stack, Composite Structures, 92/5, 1246–1255.
- [13] GÜZEL K., TALPEANU D., KIMMELMANN M., MÖHRING H.C., 2018, Potentiale in der Bohrbearbeitung von CFK-Aluminium-Stacks mit plasmageschärften Bohrwerkzeugen, wt Werktstattstechnik online, 1/2, 67–73.
- [14] BRINKSMEIER E., JANSSEN R., 2002, Drilling of Multi-Layer Composite Materials Consisting of Carbon Fiber Reinforced Plastics (CFRP), Titanium and Aluminum Alloys, CIRP Annals, 51/1, 87–90.
- [15] NEUGEBAUER R., BEN-HANAN U., IHLENFELDT S., WABNER M., STOLL A., 2012, Acoustic Emission As a Tool for Identifying Drill Position in Fiber-Reinforced Plastic and Aluminum Stacks, International Journal of Machine Tools and Manufacture, 57, 20–26.
- [16] MÖHRING H.C., KIMMELMANN M., ESCHELBACHER S., GÜZEL K., GAUGGEL C., 2018, Process Monitoring on Drilling Fiber-Reinforced Plastics and Aluminum Stacks Using Acoustic Emissions, 18th Machining Innovations Conference for Aerospace Industry, Procedia Manufacturing, 18, 58–67.
- [17] MÖHRING H.C., KIMMELMANN M., DUNTSCHEW J., SCHLUCHTER I., 2019, Analysis of Burr Formation Mechanisms When Drilling CFRP-Aluminium Stacks Using Acoustic Emission, 19th Machining Innovations Conference for Aerospace Industry, Procedia Manufacturing, 40, 64–69.
- [18] DORNFELD D., 1994, In Process Recognition of Cutting States, JSME International Journal, Ser. C, Dynamics, Control, Robotics, Design and Manufacturing, 37/4, 638–650.
- [19] GAU R.X., YAN R., 2011, Wavelets, Theory and Applications for Manufacturing, Springer, New York.
- [20] GARCÍA PLAZA E., NÚÑEZ LÓPEZ P.J., 2019, Application of the Wavelet Packet Transform to Vibration Signals for Surface Roughness Monitoring in CNC Turning Operations, Mechanical Systems and Signal Processing, 98, 902–919.
- [21] SALWANI M.D., JASMY Y., 2005, Relative Wavelet Energy As a Tool to Select Suitable Wavelet for Artefact Removal in EEG, 1st International Conference on Computers, Communications & Signal Processing with Special Track on Biomedical Engineering, Kuala Lumpur, Malaysia, 282–287.
- [22] MUKAKA M.M., 2012, A Guide to Appropriate Use of Correlation Coefficient in Medical Research, The Journal of Medical Association of Malawi, 24, 69–71.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-84bc0b62-9cea-4a88-9fa7-b74bd3e6e566