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The impact of 3D printing assumptions and CNC machining conditions on the mechanical parameters of the selected PET material

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Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: This article focuses on a comparative analysis of the technology of additive shaping and multi-axis CNC machining. The authors examine the impact of 3D printing assumptions and CNC machining conditions on the strength of the selected PET material used to produce machine elements on the example of a shaft-type element. The purpose of the study is to identify a better production method. Design/methodology/approach: The analysis was carried out by producing six samples of different diameters and lengths from the same thermoplastic material (ethylene terephthalate) by both 3D printing (FDM) and CNC machining. The resulting samples were subjected to a static compression test, for which a universal testing machine by Zwick & Roell 100 kN was used. The following factors during the production of elements were compared: the difficulty of preparing the project, the time of execution, the cost of execution, the accuracy of the execution and the properties of the elements made. Findings: Elements made by CNC machining have higher compressive strength and yield strength, as well as lower relative expansion and relative shortening. Those produced by CNC machining are created as a monolith (semi-finished product), and the printed elements are incrementally shaped layer by layer. During the strength test, the spaces between the layers decrease, which in turn causes an increase in relative shortening and a decrease in strength properties. Research limitations/implications: Further research is planned on the analysis of manufacturing technology using incremental shaping technology (e.g. change of filling density, change of filling type, change of material) compared to CNC machining. Practical implications: In the conducted tests, a universal method was used, which can be translated into a comparative study of elements made of other materials. Originality/value: The research carried out allowed for the initial assessment of the use of PET material for the production of machine elements through 3D printing and CNC machining.
Rocznik
Strony
36--41
Opis fizyczny
Bibliogr. 15 poz.
Twórcy
autor
  • Faculty of Marine Engineering, Gdynia Maritime University, ul. Morska 81-87, 81-225 Gdynia, Poland
autor
  • Faculty of Marine Engineering, Gdynia Maritime University, ul. Morska 81-87, 81-225 Gdynia, Poland
Bibliografia
  • [1] S.S. Crump, A system and a method building three-dimensional objects in a layer-by-layer manner via fused deposition modeling, US5121329A, 1989.
  • [2] A. Su, S.J. Al’Aref, Chapter 1 ‒ History of 3D Printing, in: S.J. Al'Aref, B. Mosadegh, S. Dunham, J.K. Min (eds), 3D Printing Applications in Cardiovascular Medicine, Academic Press, Cambridge, USA, 2018, 1-10. DOI: https://doi.org/10.1016/B978-0-12-803917- 5.00001-8
  • [3] J. Huang, Q. Qin, J. Wang, A review of Stereolitography: Processes and Systems, Processes 8/9 (2020) 1138. DOI: https://doi.org/10.3390/pr8091138
  • [4] Basics of CNC machining, Rea Publisher, 2013.
  • [5] M. Borkowski, Comparative analysis of technology for manufacturing machine elements by incremental shaping and CNC machining, Gdynia, 2022 (in Polish).
  • [6] C.K. Chua, K.F. Leong, 3D printing and additive manufacturing: principles and applications – fifth edition of rapid prototyping, World Scientific Publications, 2016.
  • [7] How to quadruple the production costs of a single model (in Polish). Available from: https://atmat.pl/cnc-vs-druk-3d (Access in: 20.12.2022)
  • [8] 3D printing and CNC machining - comparison of technologies in the production of tooling (in Polish). Available from: https://centrumdruku3d.pl/case-study-druk-3d-i-obrobka-cnc-porownanie-technologii-w-produkcji-oprzyrzadowania/ (Access in: 20.12.2022)
  • [9] Manual for the EMCO Concept TURN 60 CNC machine tool.
  • [10] Prusa i3 MK3S 3D printer manual.
  • [11] Universal testing machine manual Zwick & Roell 100 kN.
  • [12] PN-ISO 5893:2015-12. Equipment for testing rubber and plastics - Tensile, bending and compression tests (constant traverse speed).
  • [13] PN-EN ISO 604:2006. Plastics Determination of compression properties (in Polish).
  • [14] 3D printing and CNC machining - comparison of technologies in the production of tooling (in Polish). Available from: https://obrobkametalu.tech/druk-3d-i-obrobka-cnc-porownanie-technologii-w-produkcji-oprzyrzadowania/ (Access in: 12.01.2023)
  • [15] P. Siemiński, G. Budzik, Incremental techniques. 3D printing. 3D printers, OWPW, Warsaw, 2015 (in Polish).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-671b6688-565d-4cfe-8d37-80cec2f225dd
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