Numerical analysis of the V-die bending proces of the zinc coated DC01 steel

• Autorzy: Miksza Mateusz , Bohdal Łukasz , Kośka Katarzyna

Identyfikatory

DOI

10.30464/jmee.2021.5.2.87

• Języki publikacji: EN

Abstrakty

EN

This paper presents an FEM analysis of the V-die bending process of a zinc plated DC01 steel. The article presents a new approach to the analysis of the coated sheets bending process as simulation studies are not commonly used in this field, and most investigations concern experimental analyses. The process is analyzed in terms of maximum plastic strain and the reaction force on the punch. An analysis of the spring-back phenomenon was conducted. This paper shows the model preparation process as well as the results achieved and their interpretation. It has been shown that the coating layer thickness affects the bending reaction force acting on the punch as well as the scale of the springback phenomenon. The magnitude of the maximum plastic strain is also affected by the coating thickness.

Słowa kluczowe

EN

V-die bending; springback; plastic working; FEM analysis; galvanized steel

PL

zagięcie matrycy w kształcie litery V; sprężynowanie; obróbka plastyczna; analiza MES; stal ocynkowana

• Wydawca: Wydawnictwo Uczelniane Politechniki Koszalińskiej
• Czasopismo: Journal of Mechanical and Energy Engineering
• Rocznik: 2021
• Tom: Vol. 5, No 2
• Strony: 87--94
• Opis fizyczny: Bibliogr. 18 poz., rys., tab., wykr.

Twórcy

autor

Miksza Mateusz

• Doctoral School of the Koszalin University of Technology, Sniadeckich 2, 75-453, Koszalin, Poland

• https://orcid.org/0000-0002-4215-2665

autor

Bohdal Łukasz

• Faculty of Mechanical Engineering, Department of Mechanics and Construction, Koszalin University of Technology, Raclawicka 15-17, 75-620, Koszalin, Poland

• https://orcid.org/0000-0002-8085-9530

autor

Kośka Katarzyna

• Doctoral School of the Koszalin University of Technology, Sniadeckich 2, 75-453, Koszalin, Poland

• https://orcid.org/0000-0002-1765-8859

Bibliografia

• 1. Bakhshi-Jooybari, M.; Rahmani, B.; Daeezadeh, V.; Gorji, A.; The study of spring-back of CK67 steel sheet in V-die and U-die bending processes, Materials & Design, Volume 30, Issue 7, 2009, Pages 2410-2419, ISSN 0261-3069, https://doi.org/10.1016/j.matdes.2008.10.018
• 2. Baseri, H.; Bakhshi-Jooybari, M.; Rahmani, B.; Modeling of spring-back in V-die bending process by using fuzzy learning back-propagation algorithm, Expert Systems with Applications, Volume 38, Issue 7, 2011, Pages 8894-8900, ISSN 0957-4174, https://doi.org/10.1016/j.eswa.2011.01.102
• 3. Béres, G.; Lukács, Z.; Tisza, M.; Springback Evaluation of Tailor Welded Blanks at V-die Bending made of DP Steels, Procedia Manufacturing, Volume 47, 2020, Pages 1366-1373, ISSN 2351-9789, https://doi.org/10.1016/j.promfg.2020.04.266
• 4. Gattmah, J.; Ozturk, F.; Orhan, S.: Numerical Simulation of Bending Process for Steel Plate Using Finite Element Analysis, Arabian Journal for Science and Engineering, 2019, https://doi.org/10.1007/s13369-019-04119-8,
• 5. Gautam, B.; Kumar, P.; Chandra, V.; Rawat, K.: Analysis of Springback Variation in V Bending, International Journal of Engineering Research & Technology (IJERT), Vol. 5 Issue 02, February 2016, Pages 555-560, ISSN: 2278-0181, https://www.ijert.org/research/analysis-of-springback-variation-in-v-bending-IJERTV5IS020526.pdf
• 6. Gedeon, M.: Elastic springback. Technical Tidbits 2009; Issue No. 11. https://materion.com/-/media/files/alloy/newsletters/technical-tidbits/issue-no-11---elastic-springback.pdf
• 7. Gupta, T.; Payal, H. S.: Investigative Study on Bending and Spring Back of Electro Galvanized Steel, Vth International Symposium on “Fusion of Science & Technology”, ID: 2016-ISFT-348, 2016, Pages 18-22. https://www.researchgate.net/publication/335516985_Investigative_Study_on_Bending_and_Spring_Back_of_Electro_Galvanized_Steel
• 8. Gupta, T. R.; Sidhu, S. S.; Payal, H. S.; Effect of die width on spring back of electrogalvanized CR4 steel during air bending, Materials Today: Proceedings, Volume 5, Issue 9, Part 3, 2018, Pages 18416-18425, ISSN 2214-7853, https://doi.org/10.1016/j.matpr.2018.06.182
• 9. Kartik, T.; Rajesh, R.: Effect of Punch Radius and Sheet Thickness on Spring-back in V-die Bending, Advances in Natural and Applied Sciences, Volume 11(8), 2017, Pages 178-183, ISSN: 1995-0772, https://www.researchgate.net/publication/326478606_Effect_of_Punch_Radius_and_Sheet_Thickness_on_Spring-back_in_V-die_Bending
• 10. Mohammadi, S. V.; Parsa, M. H.; Jalali Aghchai, A.: Effect of the thickness distribution and setting conditio on springback in multi-layer sheet bending, International Journal of Engineering, Science and Technology, Volume 3, No. 4. 2011, Pages 225-235. DOI: 10.4314/ijest.v3i4.68555,
• 11. Osman, M. A.; Shazly, M.; El-Mokkadem, A.; Wifi, A. S.: Springback prediction in V-die bending: modeling and experimentation, Journal of Achievements in Materials and Manufacturing Engineering, Volume 38, Issue 2, February 2010, Pages 179-186,
• 12. Padmanabhan, P.; Pritima, D.; Ravichandran, M.: Properties and bending behavior of Nickel coated Mild steel sheet during air bending, Journal of Advances in Chemistry, Volume 13, Number 11, 2017, ISSN 2321-807X, DOI 10.24297/jac.v13i11.5865,
• 13. Phanitwong, W.; Thipprakmas, S.; Development of a new spring-back factor for a wiping die bending process, Materials & Design, Volume 89, 2016, Pages 749-758, ISSN 0264-1275, DOI: 10.1016/j.matdes.2015.10.031
• 14. Internet source: https://material-properties.org/zinc-mechanical-properties-strength-hardness-crystal-structure/ [retrieved: 18.09.2021],
• 15. Internet Source: https://www.theworldmaterial.com/din-en-10130-dc01-steel-1-0330-material-datasheet/ [retrieved: 18.09.2021],
• 16. Sunday, O.; Fayomi, I.: Data on the optimized sulphate electrolyte zinc rich coating produced through in-situ variation of process parameters, Data in Brief, Volume 16, 2018, Pages 141-146, https://doi.org/10.1016/j.dib.2017.10.010,
• 17. Trzepieciński, T.; Lemu, H. G.: Effect of Computational Parameters on Springback Prediction by Numerical Simulation, Metals, Volume 7, 380, 2017, doi: 10.3390/met7090380,
• 18. Yadav, S.: Performance observation of hot dip galvanization for steel sheets, Materials Today: Procedings, Volume 46, 2021, Pages 6700-6703, https://doi.org/10.1016/j.matpr.2021.04.169.

Uwagi

PL

Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).