Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
The paper presents the results of research on the wire drawing process of wire brass using different deformation degree and using selected lubricants of different viscosity. The material used for the study was CuZn39Pb3 wire, which was obtained under laboratory horizontal continuous casting process using graphite crystallizer. A cast brass rod with a diameter of 9.4 mm was drawn in laboratory conditions to a diameter of 3 mm and then drawn in one operation to a diameter of 2.9 mm, 2.65 mm or 2.4 mm. Before the final deformation process, the wire surfaces were properly prepared. Based on the results obtained, the drawing tension was used to draw conclusions. The oxide surface has been shown to increase drawing tension and decrease quality of wires, while the surface that has been etched prior to deformation has a beneficial effect both on the reduction of the strength parameters of the drawing process as well as on the improvement of its quality. In addition, it has been shown that despite the emulsion has lowest dynamic viscosity that’s protect wire surface well, decrease the drawing force at high unit loads.
Czasopismo
Rocznik
Tom
Strony
99--104
Opis fizyczny
Bibliogr. 24 poz., il., tab., wykr.
Twórcy
autor
- AGH University of Krakow, Faculty of Non-Ferrous Metals, Kraków, Poland
Bibliografia
- [1] Wright, R.N. (2016). A Brief History of Technology. In Wire Technology: Process Engineering and Metallurgy (7-12). USA: Elsevier Ltd.
- [2] Lenard, J.G. (2002). Friction, Lubrication and Surface Response in Wire Drawing. In Metal Forming Science and Practice (297-312). USA: Elsevier Ltd.
- [3] Blake-Coleman, B.C. (1992). Wire making Technology. In Copper Wire and Electrical Conductors - The Shaping of a Technology (1-73). Switzerland: Harwood Academic Publishers.
- [4] Calladine, C.R. (1969). Engineering Plasticity. UK: Elsevier Ltd., 235-274.
- [5] Byon, S.M., Lee, S. J., Lee, D.W., Lee, Y. H. & Lee, Y. (2011). Effect of coating material and lubricant on forming force and surface defects in wire drawing process. Transactions of Nonferrous Metals Society of China. China, 21(1), 104-110. https://doi.org/10.1016/S1003-6326(11)61071-6.
- [6] Xu, D.C., Zhai, S.Y., Cheng, H.Y., Guadie, A., Wang, H.C., Han, J.L., Liu, C.Y. & Wang, A.J. (2020). Wire-drawing process with graphite lubricant as an industrializable approach to prepare graphite coated stainless-steel anode for bioelectrochemical systems. Environmental Research. 191, 110093, 1-9. https://doi.org/10.1016/j.envres.2020.110093.
- [7] Utsunomiy, H., Takagishi, S., Ito, A. & Matsumoto, R. (2013). Lubrication using porous surface layer for cold drawing of steel wire. CIRP Annals. 62(1), 235-238. https://doi.org/10.1016/j.cirp.2013.03.120.
- [8] Arentoft, M., Bay, N., Tang, T.P. & Jensen, D.J. (2009). A new lubricant carrier for metal forming. CIRP Annals. 58(1), 243-246. https://doi.org/10.1016/j.cirp.2009.03.062.
- [9] Dixit, U.S. & Dixit, P.M. (1995). An analysis of the steady-state wire drawing of strain-hardening materials. Journal of Materials Processing Technology. 47(3-4), 201-229. https://doi.org/10.1016/0924-0136(95)85000-7.
- [10] Moon, C. & Kim, N. (2012). Analysis of wire-drawing process with friction and thermal conditions obtained by inverse engineering. Journal of Mechanical Science and Technology. 26(9), 2903-2911.
- [11] El-Domiaty, A. & Kassab, S. Z. (1998). Temperature rise in wire-drawing. Journal of Materials Processing Technology. 83(1-3), 72-83. https://doi.org/10.1016/S0924-0136(98)00045-4.
- [12] Liu, S., Shan, X., Guo, K., Yang, Y. & Xie, T. (2018). Experimental study on titanium wire drawing with ultrasonic vibration. Ultrasonics, 83, 60-67. https://doi.org/10.1016/j.ultras.2017.08.003.
- [13] Du, P., Kishimoto, T. & Furushima, T. (2023). Uniforming outer diameter by control of microstructural evolution for drawing. Journal of Materials Processing Technology. 312, 117831, 1-12. https://doi.org/10.1016/j.jmatprotec. 2022.117831.
- [14] Tiernan, P. & Hillery, M. T. (2008). An analysis of wire manufacture using the dieless drawing method. Journal of Manufacturing Processes. 10(1), 12-20. https://doi.org/10.1016/j.manpro.2008.05.001.
- [15] Wang, Z.T., Luan, G.F. & Bai, G.R. (1999). Study of the deformation velocity field and drawing force during the die less drawing of tube. Journal of Materials Processing Technology. 94(2-3), 73-77. https://doi.org/10.1016/S0924-0136(98)00452-X.
- [16] El Amine, K., Larsson, J. & Pejryda, L. (2018). Experimental comparison of roller die and conventional wire drawing. Journal of Materials Processing Technology. 257, 7-14. https://doi.org/10.1016/j.jmatprotec.2018.02.012.
- [17] Pilarczyk, J.W., Van Houtte, P. & Aernoudt, E. (1995). Effect of hydrodynamic and roller die drawing on the texture of high carbon steel wires. Materials Science and Engineering: A. 197(1), 97-101. https://doi.org/10.1016/0921-5093(94)09756-9.
- [18] Kwaśniewski, P., Knych, T., Mamala, A., Kiesiewicz, G., Walkowicz, M., Smyrak, B., Kawecki, A., Uliasz, P. & Piwowarska, M. (2014). PL 218241 B1. Method for continuous casting of crystalline materials and apparatus for horizontal continuous casting of crystalline materials. Patent Office of the Republic of Poland.
- [19] EN 12164. (2016). Copper and copper alloys - Rod for free machining purposes. European Standards, 23.
- [20] Łuksza, J. (2001). Elementy ciągarstwa. Polska: Wydaw. AGH.
- [21] PN-EN ISO 6892-1. (2020). Metals - Tensile Test - Part 1: Room Temperature Test Method. International Organization for Standardization.
- [22] PN-EN ISO 21920-1. (2022). Geometrical product specifications (GPS) - Surface texture: Profile - Part 1: Indication of surface texture. International Organization for Standardization.
- [23] Portevin, A. & Le Chatelier, F. (1923). Sur un phénomène observé lors de l’essai de traction d’alliages en cours de transformation. Comptes Rendus de l’Académie des Sciences Paris, 176, 507-510.
- [24] Cottrell, A.H. (1953). A note on the Portevin - Le Chatelier effect. Philosophical Magazine. 44, 829-832.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-58c74db7-f5bf-405a-b9a3-321b9d035621