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EN
The paper presents a detailed description of the process of creation of a surface alloy layer (using high-carbon ferrochromium) on the cast steel casting. The mechanism of the surface alloy layer is based on the known theories [5,6]. The proposed course of formation of the layers has been extended to decarburization stage of steel. The research included proving the presence of carbon-lean zone. The experiment included the analysis of the distribution of elements and microhardness measurement.
EN
The aim of the researches was to determine the influence of the size of high - carbon ferrochromium grain (which was used to make the pad) on the quality of the composite layer on the steel cast. This kind of cast was obtain by pouring the mould with the pad placed on the chosen surface with liquid metal. As thick as possible composite layer without any defects and discontinuity was required. Both good quality and required thickness of surface composite layer depend on many factors. The pouring temperature, module of cast solidification, size and shape of the cast are the most important ones. The suitable graininess of pad material is also significant parameter. The conducted researches allowed to take the suitable graininess of the pad material which improved the quality of the surface composite layer.
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EN
The paper presents the results of simulation of alloy layer formation process on the model casting. The first aim of this study was to determine the influence of the location of the heat center on alloy layer’s thickness with the use of computer simulation. The second aim of this study was to predict the thickness of the layer. For changes of technological parameters, the distribution of temperature in the model casting and temperature changes in the characteristic points of the casting were found for established changes of technological parameters. Numerical calculations were performed using programs NovaFlow&Solid. The process of obtaining the alloy layer with good quality and proper thickness depends on: pouring temperature, time of premould hold at the temperature above 1300oC. The obtained results of simulation were loaded to authorial program Preforma 1.1 in order to determine the predicted thickness of the alloy casting.
EN
In the paper the characteristic of the surface alloy layers on cast steel castings is presented. The assumptions for the simulation with the use of FLUENT software were worked out on the basis of the mechanisms known from the previous researches. The contact geometry (of preform and cast steel) and boundary conditions similar to the technological conditions were determined. The simulation was carried out for three pouring temperatures. The results of the simulations and the conclusions were presented. The real examinations for the same technological parameters were carried out to verify the calculations. The obtained results were compared.
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