This article presents the theoretical basis and unique capabilities of Ultrasound-Modulated Two-Fluid (UMTF) atomization that utilizes air to assist ultrasonic atomization. UMTF atomization of polymer solution s and micro-emulsion generates smaller and more uniform drops than conventional ultrasonic atomization. Its application to mass production of nanoparticles by spray pyrolysis relies on successful developement of silicon-based high frequency ultrasonic nozzles, a novel design of which is described.
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