The couple of magnesium alloy and aluminium alloy is a typical example of a hybrid material which is used in some high-tech engine blocks. The machinability of the constuituents in a hybrid workpiece is different which means the cutting edge material and its geometry has to be optimized for the best compromise. Since the CVD diamond thick film is an up-to-date edge material for light metals, it is a promising choice for machining of magnesium-aluminium hybrid material. The paper presents the influence of cutting edge geometry on the cutting force and specific cutting force during face milling of AZ91 magnesium alloy and AlSi12 aluminium alloy using CVD diamond thick film without coolant-lubricant.
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