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Enrichment of casting surface in founding process

100%

Szajnar J. , Wróbel P. , Wróbel T.

2007

tom Vol. 7, iss. 3

153-156

A lot of cast steel and cast iron properties, also usable, depend on physical and chemical properties of surface layer, such as: hardness, corrosion resistance, abrasive wear resistance. The paper presents directly method of surface enrichment on casting in founding process. Layer in form of high-speed steel HS 18–0–1 plate was placed on G25CrSiMnMoNi 4–4–4–2,5–4 cast steel hammer of crusher. To investigations it was used light microscopy and scanning electron microscope. Microanalysis of chemical microanalysis of chemical composition and hardness measurements of transient zone between cast steel and steel were made. Analysis of research result show that, exists possibility of increase in hardness and abrasive wear resistance by put on casting surface a tool steel or sintered carbides plates, which are from scrap after waste of turning tool or face milling cutter. Moreover, applied activated alloy is very useful in this method of casting surface enrichment directly in founding process.

Influence of a matrix on properties of mottled cast iron applied for mill rolls

80%

Krawczyk J. , Pacyna J.

2010

tom Vol. 10, iss. 3

45--50

Mill rolls are ones of the most expensive tools applied in plastic working processes and have to satisfy several criteria, which allow them to be used. Cast iron mill rolls, due to their fracture toughness and tribological properties, are the most often applied at hot-rolling in the last rolling stands. This results from the smallest dynamic loads of such rolling stands and the decisive influence of the surface quality of these tools on the surface quality of the rolled product. An improper microstructure of rolls can lead to their premature wearing, e.g. broken flanges, pivots twisting off etc. By means of the heat treatment the matrix microstructure and morphology of carbide precipitations can be modified and this in-turn can influence cast iron properties. Determination of the influence of microstructure changes, caused by the heat treatment, on the properties of EN-GJN-HV300 low-alloy cast iron, after its modification and spheroidization – is the aim of the present paper. Those changes are based on the formation pearlitic or bainitic matrices at the similar morphology of graphite and ledeburitic cementite precipitations. The performed investigations should enable designing the heat treatment of cast iron metallurgical rolls in such a way as to obtain the optimal microstructures for functional parameters of these type of tools. The influence of changing the pearlitic matrix into the bainitic one on such properties as: hardness, impact strength, tensile strength, creep limit, bending strength and a stress intensity factor KIc was investigated in this study. Samples for testing, the listed above mechanical properties, were taken from an industrial casting with care to have pieces of very similar crystallization conditions.