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The system for sheet forming design

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Gronostajski J. , Gronostajski Z. , Matuszak A. , Niechajowicz A. , Zimniak Z.

tom Vol. 46, iss. 1

119-132

In the paper the modern sheetmatal forming process design and diagnostic system is described. The system incorporates the forming limit stress diagrams and the wrinkling stress diagrams as the limit conditions of rorming into the commercial finite element method programme MARC.

W pracy przedstawiono nowoczesny system do projektowania i diagnozowania procesów kształtowania plastycznego blach. W opracownym systemie połączono wykresy naprężeń granicznych dla procesów kształtowania blach i wykresy napręzeń fałdowania z profesjonalnym programem MARC wykorzystującym metodę elementów skończonych.

Detection of strain localization in numerical simulation of sheet metal forming

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Lumelskyj D. , Rojek J. , Tkocz M.

2018

tom Vol. 18, no. 2

490--499

This paper presents an investigation on the detection of strain localization in numerical simulation of sheet metal forming. Two methods to determine the onset of localized necking have been compared. The first criterion, newly implemented in this work, is based on the analysis of the through-thickness thinning (through-thickness strain) and its first time derivative in the most strained zone. The limit strain in the second method, studied in the authors’ earlier works, is determined by the maximum of the strain acceleration. The limit strains have been determined for different specimens undergoing deformation at different strain paths covering the whole range of the strain paths typical for sheet forming processes. This has allowed to construct numerical forming limit curves (FLCs). The numerical FLCs have been compared with the experimental one. Mesh sensitivity analysis for these criteria has been performed for the selected specimens. It has been shown that the numerical FLC obtained with the new criterion predicts formability limits close to the experimental results so this method can be used as a potential alternative tool to determine formability in standard finite element simulations of sheet forming processes.

Numerical simulation of formability tests of pre-deformed steel blanks

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Lumelskyy D. , Rojek J. , Pęcherski R. , Grosman F. , Tkocz M.

tom Vol. 12, no. 2

133--141

This paper presents the results of numerical simulations of the formability tests carried out for a pre-stretched 1 mm thick DC04 steel sheet. Simulation consisted of the subsequent stages as follows: uniaxial stretching of the sheet, unloading and stress relaxation, cutting specimens out of the pre-stretched sheet and bulging the blank with a hemispherical punch. Numerical modeling has been verified by comparison of the simulation results with the experimental ones. Good concordance of the results indicates correct performance of the numerical model and possibility to use it in further theoretical studies.