The paper presents the approach to analyse of reaction forces and contact pressure for ring-traveller system in twisting machine. The theory of the ballooning yarn has been adapted for the calculation of reactions, and the motion equation is developed for traveller with two reaction forces. The components of normal reaction forces are analyzed for system with free balloon and control one. The effect of the balloon control ring is shown to be significant, reducing the reaction forces of traveller or increasing the speed of spindle. Contact pressure generated between the ring and the traveller is analyzed using Hertzian contact theory. The article also presents the recommendations for optimization of the traveller shape to increase its service life.
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Drilling is a cutting process that uses a drill bit to cut a circular profile in workpiece. Forces acting on the drill bit reduce its life expectance. Analysis of forces acting on the drill bit during drilling prevents the tool from failing prematurely because of wear and excess feed rate. Excess feed rate can induce excessive internal stress on both the tool and workpiece. This paper aims to study the effects of reaction force acting on a drill bit during drilling of Al6061-T6. A numerical finite element simulation study is performed with commercially available software called Abaqus. Simulation results depend on the right choice of material property such as Johnson-Cook material property and Johnson-Cook damage property. Validation of material property is achieved by comparison of experimental results with simulative results. Reaction force acting against the drill bit during drilling is compared.
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