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tom Vol. 14, No. 4
228--235
EN
Exploitation properties of rails are formed by controlled heat treatment of the head of the rail carried out after rolling. Complex cooling schedules have to be applied to obtain required microstructure and properties of rail steels. Design of these cooling schedules should be supported by numerical simulation. This, however, requires advanced phase transformation models which are able to predict not only average parameters of the microstructure but also morphology of the pearlite and carbon distribution in this structural component. Therefore, numerical model of pearlitic transformation is proposed in this work. The model was based on the solution of the carbon diffusion equation. The boundary conditions were determined assuming local thermodynamic equilibrium. Location of the interface in each time step was predicted from the condition of mass conservation. The created model allowed determining of the interlamellar spacing and carbon distribution in austenite for different cooling cycles. The results of analysis can be used to predict the strength and hardness of the steel.
PL
Własności wytrzymałościowe szyn kształtowane są na drodze kontrolowanego procesu obróbki cieplnej główki szyny prowadzonej po procesie walcowania. Aby uzyskać wymaganą mikrostrukturę i własności stali należy zastosować złożone cykle cieplne. Zaprojektowanie tych cykli powinno być wspierane numerycznym modelowaniem, co wymaga zastosowania zaawansowanych modeli przemian fazowych. Modele takie powinny przewidywać nie tylko średnie parametry mikrostruktury, ale także morfologię perlitu i rozkład stężenia węgla. W pracy przedstawiono model przemiany perlitycznej zachodzącej podczas kontrolowanego chłodzenia. Model ten oparto na rozwiązaniu równania dyfuzji z ruchomą granicą międzyfazową. Warunki brzegowe modelu wyznaczono na podstawie lokalnej równowagi termodynamicznej. Model pozwolił na określenie wielkości płytek cementytu i ferrytu, oraz rozkładu stężenia węgla w austenicie dla różnych cykli chłodzenia. Otrzymane wyniki mogą posłużyć do określenia twardości i wytrzymałości stali.
EN
Pearlitic steels containing from some 0,8 to 0,95% C belong to the group of unalloyed steels of the quality class destined for cold drawing or rolling, they find application mainly as wires used for reinforcement of tires, hoses or rope production. However this group of steels characterized low machinability, as a consequence of presence hard plates of cementite, the intervention ameliorative this property is spheroidizing annealing. The object of the tests presented in paper was wires of pearlitic steel obtained after the successive stages of cold plastic working. The aim of the tests was to show that the condition of the material and mainly degree of plastic deformation have a clearly influence on the effectiveness of pearlitic steel spheroidization.
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tom Vol. 3, no. 1
20--24
EN
The main aim of the studies presented in paper was to optimize the parameters of the recrystallisation annealing process used in the course of cold plastic working of high carbon steel for patented wires. Object of the research described in the work was eutectoid steel of 0,8% content of C designated for production of colddrawn wires applied for reinforcement of car tires, hoses and ropes. The results of tests show that the condition of the material and mainly degree of plastic deformation has a clearly influence on the effectiveness of pearlitic steel recrystallisation.
4
Content available remote The multi-scale FEM simulation of the drawing processes of high carbon steel
72%
EN
Purpose: The influence of cementite lamellas orientation on mechanical and technological properties of wire experimentally show up during investigation of drawing processes with change the direction of drawing between passes. The purpose of this paper is to develop a mathematical model of cementite and ferrite deformation during drawing processes and receive an information about transformation of a pearlitic structure of wire during drawing. Design/methodology/approach: The wire drawing processes was investigated in two levels - using the 2-dimensional rigid-plastic finite element method (macro-level) and modelling of a microstructure change (micro-level). In micro-level the process of deformation of representative volume element (RVE) is considered. The pearlitic colony deformation and stress-strain state in RVE is modelled with help of the FEM. Research limitations/implications: The influence of initial cementite lamellas orientation on triaxity factor and localization of deformation in micro-level is investigated. The numerical simulation is shown a maximal non-uniform deformation of pearlite phases for the canting positions of the cementite lamellas relative the drawing direction. Practical implications: The results of article will be helpful for a fundamental understanding of pearlitic deformation during development of high strength steel wires for tire cord applications. Originality/value: A new model of two-phase grain deformation for wire drawing is proposed. The new conception of simulation of the boundary conditions for the RVE is based on the penalty method and uses a solution of the problem on macro-level.
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