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Fault diagnosis of induction motors: an architecture for real-time assessment as a cyber-physical system

100%

Pal R. S. C. , Dewangan N. , Mohanty A. R.

tom Vol. 71, iss. 1

23--42

Induction motors (IMs) have a crucial and significant role in various industrial sectors. With the prolonged operation of IMs, faults tend to develop that can be classified into five major categories, i.e., broken rotor bars, stator winding faults, air-gap eccentricity, bearing faults, and load torque fluctuations. If the faults go undetected, it may lead to catastrophic failure. Hence, the predictive-based condition monitoring technique has evolved as a real-time fault diagnosis that exploits the revolutionary idea of cyber-physical system (CPS). Furthermore, motor current signature analysis (MCSA) is a non-invasive fault diagnosis technique of a motor that can be used to investigate the presence of five fault types. However, the major constraint that industries face today is the on-field implementation of MCSA-based fault diagnosis involving CPS-based architecture, executed in an automated manner. Hence, the present article depicts algorithms that aim at real-time monitoring of IMs through a CPS framework. The proposed methodology is automated, does not involve any human intervention, and has been validated with real-time experiments, depicting its effectiveness and practicality.

The Internet of Things and AI-based optimization within the Industry 4.0 paradigm

63%

Mikołajewski D. , Czerniak J. M. , Piechowiak M. , Węgrzyn-Wolska K. , Kacprzyk J.

tom Vol. 72, nr 1

art. no. e147346

By reviewing the current state of the art, this paper opens a Special Section titled “The Internet of Things and AI-driven optimization in the Industry 4.0 paradigm”. The topics of this section are part of the broader issues of integration of IoT devices, cloud computing, big data analytics, and artificial intelligence to optimize industrial processes and increase efficiency. It also focuses on how to use modern methods (i.e. computerization, robotization, automation, machine learning, new business models, etc.) to integrate the entire manufacturing industry around current and future economic and social goals. The article presents the state of knowledge on the use of the Internet of Things and optimization based on artificial intelligence within the Industry 4.0 paradigm. The authors review the previous and current state of knowledge in this field and describe known opportunities, limitations, directions for further research, and industrial applications of the most promising ideas and technologies, considering technological, economic, and social opportunities.