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Mechanical Tests Applied to Structural Health Monitoring: An Overview of Previous Experience

100%

Baran M. , Nowakowski D. , Lisiecki J. , Kłysz S.

Fatigue of Aircraft Structures

2020

tom Iss. 12

123--135

Laboratory for Materials Strength Testing (LMST) has been conducting accredited mechanical research for aviation from 2003. Among accredited procedures are e.g. low and high cycle fatigue tests, fracture toughness tests and fatigue crack growth rate tests. The main goal of them is obtaining materials constants and characteristics. However knowledge how to conduct these tests could be used also in other applications, for instance in the work on development of Structural Health Monitoring systems (SHM). When cracks propagate in a controlled way in laboratory conditions, it allows verifying the operation of a single sensor or a network of sensors. In this paper, an overview of mechanical tests carried out at the Laboratory for Materials Strength Testing within Air Force Institute of Technology (AFIT) work on research and development of SHM systems is presented. Specimens prepared from materials such as aluminum alloys (among other withdrawn PZL-130 Orlik TC-II aircraft) and CFRP composite were tested under different mechanical loads, i.e., cycle and impact loads. In the presented research, both constant amplitude and spectrum loads were applied.

A Comparison of Composite Specimens Damage area Measurements Performed using Pulsed Thermography and Ultrasonic NDT Methods

72%

Luziński R. , Ziemkiewicz J. , Synaszko P. , Żyluk A. , Dragan K.

2019

tom Iss. 11

68--77

Carbon fiber reinforced plastics (CFRPs) are widely used in aerospace structures due to their high stiffness, strength and good fatigue properties. They are however vulnerable to loads perpendicular to their plane and, while impacted, can suffer significant internal damage decreasing their overall strength. Detecting and sizing such damage is an important task of the non-destructive inspection (NDI) methods. This study was conducted to detect and quantify damage in a set of six impacted even rectangular CFRP specimens designed from a MiG-29 vertical stabilizer’s skin. The inspection was done using the ultrasonic (UT) method (based on mobile scanner – MAUS V) and the pulsed infrared thermographic (IRT) method. Each specimen’s inside and outside (impacted) surface was inspected separately with IRT, while the outside surface was then inspected with UT. UT provided the most precise measurements of the damage area, while the IRT inspection of the outside surface (which would be accessible on a real aircraft structure) provided underestimated values due to the damage’s depth and geometry.