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Effectiveness of Absorbing Microwaves by the Multimaterial Sodium Silicate Base Sand - PLA (Polylactide) Mould Wall Systems

100%

Stachowicz M.

tom Vol. 23, iss. 3

30--37

In the paper presented are results of a research on effectiveness of absorbing electromagnetic waves at frequency 2.45 GHz by unhardened sodium silicate base sands (SSBS) prepared of high-silica base sand and a PLA (Polylactide) 3D-prited (3DP) mould walls. Measurements of power loss of microwave radiation (Pin) expressed by a total of absorbed power (Pabs), output power (Pout) and reflected power (Pref) were carried-out on a stand of semiautomatic microwave slot line for determining balance of microwave power emitted into selected multimaterial systems. Values of microwave power loss in the rectangular waveguide filled with unhardened moulding sands and prepared by fused deposition modelling (FDM) 5 mm polylactide (PLA) walls with grid infill density from 25% to c.a. 100% served for determining effectiveness of microwave heating. Balance of microwave power loss is of technological importance for microwave manufacture of high quality casting sand moulds and cores in possibility of use 3D-printed mould tools and core boxes. It was found that apparent density of SSBS placed in a waveguide with PLA walls influences parameters of power output (Pout) and power reflected (Pref). The PLA wall position and grid infill density were identified to have a limited effect on effectiveness of absorbing microwaves (Pabs).

Preliminary Tests of Innovative Eco-Friendly Furfuryl Resins and Foundry Sand Mixtures Based on These Resins

45%

Kamińska J. , Puzio S. , Angrecki M. , Stachowicz M. , Łoś A.

Journal of Ecological Engineering

2019

tom Vol. 20, nr 9

285--292

The foundry industry in Poland and EU member states is growing steadily. The alloys based on ferrous metals (cast steel and cast iron) largely contribute to this upward trend. Currently, foundries are facing the problem of increasing requirements, which enforce the production of castings characterized by high dimensional accuracy and surface smoothness with parallel elimination of casting defects. Castings are mostly made in moulding sand mixtures, which are also subject to more and more stringent requirements to meet the above-mentioned casting acceptance conditions. Additionally, moulding sands should ensure adequate mould stiffness to avoid the risk of dimensional deformations during the pouring of liquid metal to this mould and casting solidification. For these reasons, the production of this type of castings has been dominated by loose self-hardening sands with furfuryl resin, commonly called furan sands. In the group of self-hardening sands with synthetic resins, loose self-hardening sands with furfuryl resin enjoy the greatest popularity. What accounts for this fact is the high level of the reclamability of these sands, the possibility of obtaining castings with high dimensional accuracy, the ability to make intricate moulds and cores, the binding process taking place at ambient temperature, and low content of binder. Unfortunately, this technology also has some disadvantages, which include short lifetime of the sand mixture, harmful gases emitted from the sand, and currently also high cost of the sand mixture. The anticipated tightening of the environmental protection regulations in the EU countries, including limiting the content of free furfuryl alcohol in resins (<25% by mass) and reducing the emission of furfuryl alcohol, formaldehyde and BTEX compounds at workplaces, necessitated the development of a new generation of furfuryl resins friendly to the environment. The article compares the results of testing the strength properties of foundry moulding sands using two types of resins, i.e. the resin of a new generation synthesized by Grupa Azoty JRCh and a commercial resin used in the foundry industry. Additionally, derivatographic studies of the above mentioned sand mixtures were conducted, and the loss on ignition and the amount of gases emitted by the sand mixture were determined. Melting was also carried out to study the impact of the resin used on the surface quality of iron castings.