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Purpose: The goal of this project is development of the contemporary gradient materials using the powder metallurgy methods to ensure the required properties and structure of the designed material. Design/methodology/approach: The materials were fabricated with the conventional powder metallurgy method consisting in compacting the powder in the closed die and finally sintering it. Forming methods were developed for the HS6-5-2 high-speed steel and non-alloy steel powders, making it possible to obtain materials with three layers, and later - after their further modification - with six layers in their structure. Findings: It was found out basing on the microhardness tests that hardness of test pieces grows along with the sintering temperature and with carbon content in the interface and non-alloy layers. It was also observed that porosity decreases along with the carbon content in these layers. It was found out, basing on the comparison of structures and properties of the compacted and sintered test pieces, that in structures of all examined test pieces in the sintered state fine carbides occurred distributed homogeneously in the high-speed steel layer. Research limitations/implications: It was noticed, that increase of the sintering temperature results in the uncontrolled growth and coagulation of the primary carbides and melting up to forming of eutectics in layers consisting of the high-speed steel. Practical implications: Material presented in this paper has layers consisting on one side from the non-alloy steel with hardness growing with the increase of carbon content, and on the other side the high-speed steel, characteristic of the high ductility. Such material is tested for turning tools. Originality/value: The layers were poured in such way that the first layers consisted of the non-alloy steel and the last one from the high-speed steel, and were compacted next. The layers inside the material are mixes of the high-speed steel and non-alloy steel powders in the relevant proportions.
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