The aim of this work is to develop an automation system for iodine-125 radioactive seed production by Nd:YAG laser welding, which has been used successfully in low dose rate (LDR) brachytherapy treatment. This small seed consists of a welded titanium capsule, with 0.8 mm in diameter and 4.5 mm in length, containing iodine-125 adsorbed onto a silver rod. The iodine-125 seeds are implanted into the human prostate to irradiate the tumor for cancer treatment. Nowadays, the Radiation Technology Center, at Institute for Nuclear and Energy Research, Săo Paulo, Brazil (IPEN-CNEN/SP) imports and distributes 36,000 iodine-125 seeds per year, for the clinics and hospitals in the country. However, the Brazilian market potential is now over 8,000 iodine-125 seeds per month. The local production of these iodine-125 radioactive sources became a priority for the Institute, in order to reduce the price and the problems of prostate cancer management. It will permit to spread their use to a larger number of patients in Brazil. On the other hand, the industrial automation plays an important role for iodine-125 seeds in order to increase the productivity, with high quality and assurance, avoiding human factors, implementing and operating with good manufacturing practices (GMP). The technology consists of appliance electronic and electro-mechanical parts and components to control machines and processes. The automation system technology for iodine-125 seed production developed in this work was mainly assembled employing a programmable logic controller (PLC), a stepper motor, an Nd:YAG laser welding machine and a supervisory. The statistical repeatability of correctly encapsulated sealed sources with this automation system is greater than 95 per cent.
Gamma-ray tomography experiments have been carried out to detect spatial patterns in the porosity, in a 0.27 m diameter packed steel column using a first generation computed tomography (CT) system. The CT scanner consists of a NaI(Tl) detector 5.08 cm in diameter, and an encapsulated 137Cs (3.7 GBq) radioactive source, located opposite to the center of the detector. The detector and the source, mounted on a fixed support and the column, can rotated and dislocate by two stepping motors controlled through a microprocessor. Different sizes of stainless steel Raschig rings (12.6, 37.9 and 76 mm) have been examined. The primary objective of this work is to detect spatial patterns and statistical information on porosity variation in packed distillation columns. Horizontal scans, at different vertical positions of the packed bed were made for each size of Raschig rings. Radial porosity variation within the packed bed has been determined. This study has demonstrated that the porosity and its spatial distribution in a metallic packed column can be measured with adequate spatial resolution using the gamma-ray tomography technique. After validation of this first generation CT, the turntable design to rotate and dislocate the 60Co or 137Cs sealed gamma-ray sources and multidetector array for the third generation industrial computed tomography was also developed.
Leak tests were made to detect any leakage of radioactive material from inside the iodine-125 seeds applied in brachytherapy. These seeds are used in prostate cancer treatment. In the quality control routine, during seed production, leak tests are performed according to the International Standard Organization – radiation protection – sealed radioactive sources – ISO-9978 standard, and require liquid transfer between recipients. Any leakage causes contamination of the liquid and tubes. The aim of this study is the establishment of decontamination routines for tubes, allowing their repeated use, in the automated assay process.
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