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3 Physicochemical Problems of Mineral Processing

3 2017

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Models for viscosity and density of copper electrorefining electrolytes

100%

Kalliomaki T. , Aji A. T. , Rintala L. , Aromaa J. , Lundstrom M.

2017

tom Vol. 53, iss. 2

1023--1037

Viscosity and density of copper electrorefining electrolytes affect energy consumption and purity of cathode copper. Decreasing the viscosity and density increases the rate of falling of the anode slimes to the bottom of an electrorefining cell and increases the diffusivity and mobility of ions. Increasing the falling rate of the anode slimes decreases a risk of anode slime impurities ending up on the cathode and being entrapped into the copper deposit. This work introduces two new models for both viscosity and density of copper electrorefining electrolytes with high accuracy and one reconstructed improved model for some electrorefining data of viscosity published previously. The experimental work to build up these new models was carried out as a function of temperature (50, 60, 70 °C), copper (40, 50, 60 g/dm3), nickel (0, 10, 20 g/dm3) and sulfuric acid (130, 145, 160 g/dm3) concentrations for all models, and additionally arsenic concentration (0, 15, 30, 32, 64 g/dm3) was included in the viscosity models. Increasing concentrations of Cu, Ni, As and H2SO4 were found to increase the viscosity and density, whereas increasing temperature decreased both viscosity and density. The viscosity models were validated with industrial electrolyte samples from the Boliden Harjavalta Pori tankhouse. The experimental and modeling work carried out in this study resulted in improved viscosity models, having the strongest agreement with the industrial electrorefining electrolytes.

Thiosulfate-copper-ammonia leaching of pure gold and pressure oxidized concentrate

86%

Porvali A. , Rintala L. , Aromaa J. , Kaartinen T. , Forsen O. , Lundstrom M.

2017

tom Vol. 53, iss. 2

1079--1091

In this research cyanide-free leaching of pure gold and pressure oxidized refractory gold concentrate by thiosulfate-copper-ammonia solutions were examined. A quartz crystal microbalance (QCM) was used to study gold leaching as a factorial series where the best gold leaching rate (2.987 mg/(cm2∙h)) was achieved with a solution consisting of 0.2 M (NH4)2S2O3, 1.2 M NH3, 0.01 M CuSO4 and 0.4 M Na2SO4. Temperature had the greatest effect on the gold leaching rate. An increase in thiosulfate concentration (0.1–0.2 M) increased gold dissolution. The combined effect of temperature and ammonia concentration had a statistically significant effect on the gold leaching rate at 0.1 M M2S2O3. Combination of applied potential and NH3:S2O3 ratio had a statistically significant effect on the gold leaching rate at 0.2 M M2S2O3. An increase in applied potential decreased the gold dissolution rate at low ammonia concentrations but increased it at high concentrations. A pressure oxidized gold concentrate was leached for 6 hours in the batch reactor leaching experiments. The effect of rotative velocity (1.26–1.56 m/s) and slurry density (10–30 wt%) was investigated at the following leaching parameters: 0.2 M Na2S2O3, 0.6 M NH3, 0.01 M CuSO4, 0.4 M Na2SO4. Lower slurry density (10 wt%) resulted in a higher Au leaching efficiency. An increase in the rotation rate did not have an effect on the final Au leaching recovery. The best Au leaching efficiency (89%) was achieved with 590 rpm mixing, 1.56 m/s rotative velocity and 10 wt% slurry density.

Oxidative pressurized acid leaching of waste printed circuit boards

86%

Lundstrom M. , Seisko S. , Jascisak J. , Orac D. , Aromaa J. , Havlik T. , Forsen O.

2017

tom Vol. 53, iss. 2

781--792

The amount of waste printed circuit board (WPCB) increases continuously. There is an economic and environmental need to recover valuable metals from WPCBs. In this study, the applicability of oxidative pressurized acid leaching of WPCBs rich in copper and tin was investigated. The effect of leaching parameters such as temperature, partial oxygen pressure and chloride concentration on metal dissolution from WPCBs was studied in sulfuric acid media. It was shown that non-metallic elements present in WPCBs initiated gas formation, namely CO2 and CO, during oxidized pressure acid leach. Decomposition of plastic components already started at 90 °C with 1.5 MPa oxygen overpressure in the presence of 1 g/dm3 chlorides. Gas formation was shown to have a negative impact on the process since copper extraction was reduced to 27% compared to 80-90% extraction achieved from anode slimes used as a reference material. It was suggested that gas formation related to plastic components could have a severe impact on metal yields. The highest dissolution of tin equal to 36% was achieved at room temperature. It was found that higher temperature promoted tin hydrolysis.