Magnetic non-destructive testing methods can be classified into the earliest methods developed for assessment of steel constructions. One of them is the magnetic flux leakage technology. A measurement of the magnetic flux leakage is quite commonly used for examination of large objects such as tanks and pipelines. Construction of a magnetic flux leakage tool is relatively simple, but a quantitative analysis of recorded data is a difficult task. Therefore, methods of magnetic flux leakage signal processing and analysis are still under development. A magnetic flux leakage in-line-inspection tool called FLUMAG 500 was constructed. FLUMAG 500 was designed for gas and oil pipelines inspection. In this paper principle of operation of FLUMAG 500 was described. Advanced algorithms of the signal processing and analysis was also developed. Results coming from the development stage as well as from the final construction of the tool were presented. Analysis of these results shows that FLUMAG 500 is a suitable tool for detection of corrosion defects in a pipeline wall.
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The main pipelines, like many engineering structures, are subject to high operational safety standards. The safety of their operation is supervised by various institutions from the operator, including supervisors such as the Office of Technical Inspection. Safe operation requires knowledge of their technical condition and trends. One of the important sources of information on the condition of pipelines is their periodic inspection carried out with so-called smart pigs. As a result of the inspection, the operator expects the following questions to be answered: what is the condition of the pipeline examined; where and what metal losses are occurring in its construction; what are the hazards causing these damages for the safety of the pipeline operation; what is the rate of increase in the size of metal losses in the pipeline wall. This article presents technical solutions and methodology to answer the above questions.
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W pracy przedstawiono wybrane przykłady możliwości pomiarowych ultradźwiękowych tłoków wysokiej rozdzielczości do badania stanu ścianek rurociągów. Przedstawiono techniki zmierzające do precyzyjnej lokalizacji wykrywanych wad oraz opisano znaczenie i metodykę oszacowania trendów rozwojowych wad. Wskazano również na możliwości synergii informacji otrzymywanych różnymi technikami pomiarowymi w oparciu o systemy GIS. Na koniec podano przykłady zdolności detekcyjnej tłoków w stosunku do wad materiałowych i deformacji geometrycznych.
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The paper presents selected examples of the possibilities of high-resolution ultrasonic pigs for examination of the walls of steel pipelines. Techniques aimed at precise location of detected defects and description of the importance and methodology of estimating trends in development defects are described. It also indicated the possibility of synergies information received different measuring techniques based on GIS systems. Finally, examples of the pig capabilities for the detection of defects in material and geometric deformation are presented.
W artykule przedstawiono sposoby pozyskiwania danych o stanie technicznym dalekosiężnych rurociągów stalowych, w szczególności ropy surowej i paliw ropopochodnych. Scharakteryzowano kilka technik diagnostyki rur przy pomocy autonomicznych urządzeń pomiarowych typu "tłok inteligentny", z podziałem na typy wykrywanych obiektów: deformacja średnicy wewnętrznej, korozja i wady materiałowe, zmiany w trajektorii rurociągu. Przedstawiono również zagadnienie badania den zbiorników techniką rozproszonego pola magnetycznego.
EN
This paper presents methods of obtaining data on the technical condition of farreaching steel pipelines, especially crude oil and fuel. Several diagnostic techniques have been described, which are using autonomous measuring tools such as "intelligent pig". Particular section depend on type of objects: deformation of internal diameter, wall thickness anomalies and pipeline trajectory. Article also presents the way of diagnostic of oil tank bottoms with MFL method.
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