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2 Composites Theory and Practice

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Influence of EDM process parameters of novel Al7010/B4C/BN hybrid metal matrix nanocomposite

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Dirisenapu G. , Salavaravu L. , Dumpala L.

Composites Theory and Practice

2023

tom R. 23, nr 4

191--196

In this present research work, the electrical discharge machining (EDM) characteristics of an Al7010/2%B4C/2%BN (the reinforcement particles are taken as wt.%) hybrid metal matrix nanocomposite (HMMNC) are discussed. The effect of the EDM process variables like the discharge current (I), pulse on time (Pon), pulse off time (Poff) and gap voltage (Vg) on the response characteristics like the material removal rate (MRR), tool wear rate (TWR), and surface roughness (SR) are presented. The results revealed that the MRR, TWR, and SR grew with an increase in Ip and Pon. MRR, TWR, and SR increased with a rise in Poff up to 25 μs then declined. MRR, TWR, and SR decreased with an increment in gap voltage. The highest MRR was observed for a discharge current of 8 A, Pon of 60 μs, Poff of 25 μs and Vg of 30 V. SR and TWR were the smallest at Ip of 2 A, Pon of 15 μs, Poff of 55 μs and Vg of 60 V. The scanning electron microscope (SEM) micrographs of the machined surfaces revealed voids, craters and micro cracks.

Effect of TiC and BN nanoparticles on mechanical and microstructural characteristics of Al7085 hybrid nanocomposites

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Garapati P. K. , Dumpala L. , Rao Y. S. R.

Composites Theory and Practice

2024

tom R. 24, nr 1

57--64

This study regards investigations of the mechanical properties of aluminum 7085/TiC/BN hybrid metal matrix nanocomposites (HMMNCs). The ultrasonic assisted stir casting (UASC) route was used to manufacture the Al7085 HMMNCs by varying the wt.% of titanium carbide (TiC) and boron nitride (BN) (0.0, 0.5, 1.0, 1.5, and 2.0). By means of scanning electron microscopy (SEM) it was observed that the nanoparticles are evenly distributed in the nanocomposites. Additionally, the EDS and XRD results indicate that there were no signs of oxide formations, secondary phases, or impurities in the nanocomposites. The yield tensile strength (YTS), ultimate tensile strength (UTS) and microhardness of the nanocomposites improved with increases in the wt.% of TiC and BN particles up to 1.5, and thereafter decreased. The % elongation of the nanocomposites was reduced and the density of the nanocomposites improved with the addition of TiC and BN nanoparticles.