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tom Vol. 39, No. 3
446--457
EN
The study investigates the optimal conditions associated with flame straightening of welded joints in duplex steel grade X2CrNi22-2. The research aimed to assess the influence of heat, applied during flame straightening of welded structures in X2CrNi22-2 grade steel, on the properties of the welded joints. Based on the macroscopic, microscopic, and strength tests conducted on welding joints in X2CrNiN22-2-grade duplex steel that have been subjected to flame straightening, it was ascertained that post-welding flame straightening of this grade of steel, at a treatment temperature of 730°C, should not take place for >1 min. The temperature of 730°C has been chosen as a reference because of the assumption that the welded joints are heated to the temperature of 700–730°C during straightening with an acetylene-oxygen flame. The paper scrutinizes the questions of (i) what changes occur in the welded joints as a result of flame straightening carried out in this temperature range and (ii) what impact those changes have on the joint strength. The results of our study indicate that the duration of post-welding flame straightening of X2CrNiN22-2-grade duplex steel, at a treatment temperature of 730°C, should not exceed 1 min.
EN
The paper presents the results of qualitative tests of Cu-Al joints made by soldering, brazing and resistance welding. Aluminum and copper tubes with a diameter of 6.9 mm, used, among others in refrigeration systems, were soldered with ZnAl2 and AlSi12 filler metal. In addition, similar connections were made by resistance welding. Macroscopic tests of soldered and welded joints were carried out and the hardness distribution on the cross-section of joints was determined. The analysis of research results allowed to state that resistance welding of Cu-Al joints can be a good alternative to the soldering process, especially in series production, due to the possibility of easy application of process mechanization.
PL
W pracy zamieszczono wyniki badań jakościowych złączy Cu-Al wykonanych metodami lutowania twardego i miękkiego oraz zgrzewania oporowego zwarciowego. Rurki aluminiowe i miedziane o średnicy 6,9 mm, stosowane m. in. w układach systemów chłodniczych lutowano spoiwem ZnAl2 oraz AlSi12. Ponadto wykonano podobne połączenia metodą zgrzewania oporowego. Przeprowadzono badania makroskopowe złączy lutowanych i zgrzewanych oraz określono rozkład twardości na przekroju złączy. Przeprowadzona analiza wyników badań pozwoliła na stwierdzenie, że zgrzewanie oporowe złączy Cu-Al może być dobrą alternatywą dla procesu lutowania zwłaszcza w produkcji seryjnej, z uwagi na możliwość łatwego zastosowania mechanizacji procesu.
EN
This article deals with the subject of layers produced in a hybrid process combining hardfacing and nitriding. These layers are characterized by improved resistance to wear, which arises from the synergy between favorable materials during hardfacing and nitriding treatment. Tests were conducted on hot-work tool steel (H11) samples. Hardfaced layers consisting of three layers were applied to these samples, where layers were made from two materials-Robotool 46 and Hardface VMolc powder wires. Next, samples of both materials were nitrided using ZeroFlow gas nitriding technology, with control of potential aimed at obtaining a diffusion layer without a white zone of nitrides on the surface. The next step was to investigate the properties of hardfaced layers and of layers hardfaced after nitriding treatment. Conducted tests covered observations of the microstructure, microhardness measurements as a function of distance from the surface, measurement of stresses in the surface layer by means of X-ray diffraction, and tribological tests. Obtained test results show that hybrid layers combining hardfacing and nitriding may be suitable for improving the lifetime of tools applied in hot forging processes.
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