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Numerical investigation of localized fracture phenomena in inelastic solids

100%

Dornowski W. , Perzyna P.

tom No. 7

79-116

The main objective of the present paper is to discuss a very efficient procedure of the numerical investigation of localized fracture in inelastic solids generated by impact-loaded adiabatic processes. Particular attention is focused on the proper description of a ductile mode of fracture propagating along the shear band for high impact velocities. This procedure of investigation is based on the utilization of the finite difference method for regularized thermo-elasto-viscoplastic constitutive model of damaged material. A general constitutive model of thermo-elasto-viscoplastic damaged polycrystal-line solids with a finite set of internal variables is used. The set of internal state variables consists of two scalars, namely equivalent inelastic deformation and volume fraction porosity. The equivalent inelastic deformation can describe the dissipation effects generated by viscoplastic flow phenomena and the volume fraction porosity takes into account the microdamage evolution effects. The relaxation time is used as a regularization parameter. Fracture criterion based on the evolution of microdamage is assumed. As a numerical example we consider dynamic shear band propagation and localized fracture in an asymmetrically impact-loaded prenotched thin plate. The impact loading is simulated by a velocity boundary condition which are the results of dynamic contact problem. The separation of the projectile from the specimen, resulting from wave reflections within the projectile and the specimen, occurs in the phenomenon. A thin shear band region of finite width which undergoes significant deformation and temperature rise has been determined. Its evolution until occurrence of final fracture has been simulated. Shear band advance as a function of time, the evolution of the Mises stress, equivalent plastic deformation, temperature, the microdamage and the crack path in the fracture region have been determined. Qualitative comparison of numerical results with experimental observation data has been presented. The numerical results obtained have proven the usefulness of the thermo-clasto-viscoplastic theory in the investigation of dynamic shear band propagations and localized fracture.

Localization phenomena in thermo-viscoplastic flow processes under cyclic dynamic loadings

100%

Dornowski W. , Perzyna P.

tom Vol. 7, No. 1

117-160

The main objective of the paper is the investigation of localization phenomena in thermo-viscoplastic flow processes under cyclic dynamic loadings. Recent experimental observations for cycle fatigue damage mechanics at high temperature and dynamic loadings of metals suggest that the intrinsic microdamage process does very much dependent on the strain rate and the wave shape effects and is mostly developed in the regions where the plastic deformation is localized. The microdamage kinetics interacts with thermal and load changes to make failure of solids a highly rate, temperature and history dependent, nonlinear process. A general constitutive model of elasto-viscoplastic damaged polycrystalline solids is developed within the thermodynamic framework of the rate type covariance structure with finite set of the internal state variables. A set of the internal state variables is assumed and interpreted such that the theory developed takes account of the effects as follows: (i) plastic non-normality; (ii) plastic strain induced anisotropy (kinematic hardening); (iii) softening generated by microdamage mechanisms (nucleation, growth and coalescence of microcracks); (iv) thermomechanical coupling (thermal plastic softening and thermal expansion); (v) rate sensitivity; (vi) plastic spin. To describe suitably the time and temperature dependent effects observed experimentally and the accumulation of the plastic deformation and damage during dynamic cyclic loading process the kinetics of microdamage and the kinematic hardening law have been modified. The relaxation time is used as a regularization parameter. By assuming that the relaxation time tends to zero, the rate independent elastic-plastic response can be obtained. The viscoplastic regularization procedure assures the stable integration algorithm by using the finite difference method. Particular attention is focused on the well-posedness of the evolution problem (the initial-boundary value problem) as well as on its numerical solutions. The Lax-Richtmyer equivalence theorem is formulated and conditions under which this theory is valid are examined. Utilizing the finite difference method for regularized elasto-viscoplastic model, the numerical investigation of the three-dimensional dynamic adiabatic deformation in a particular body under cyclic loading condition is presented. Particular examples have been considered, namely dynamic, adiabatic and isothermal, cyclic loading processes for a thin steel plate with small rectangular hole located in the centre. To the upper edge of the plate the normal and parallel displacements are applied while the lower edge is supported rigidly. Both these displacements change in time cyclically. Small two asymmetric regions which undergo significant deformations and temperature rise have been determined. Their evolution until occurrence of final fracture has been simulated. The accumulation of damage and equivalent plastic deformation on each considered cycle has been obtained. It has been found that this accumulation distinctly depends on the wave shape of the assumed loading cycle.