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Analysis of the impact of double shot peening on the value of roughness parameter and distribution of stresses in the RSA 501 alloy

100%

Byczkowska P. , Sawicki J. , Januszewicz B. , Stegliński M.

Advances in Science and Technology. Research Journal

2018

tom Vol. 12, no 3

1--9

The bead blasting process is widespread in both the automotive and aerospace industry and is performed in order to improve the fatigue strength of various components. Bead blasting is a cold plastic forming process during which the surface of the material processed is hit by small, hard particles consisting of steel pellets, bearing balls or glass beads. It increases the hardness of the outer layer and establishes compression stresses inside it, which is why this processing is often used to improve fatigue strength. Contrary to other peening methods, bead blasting does not result in a reduction in the height of the processed surface’s unevenness in most cases. Shot peening changes the residual tensile stresses into residual compression stresses, thanks to which, the lifetime of the parts processed is extended and their carrying capacity is increased. The double shot peening process proposed by the authors consists in a two-stage bead blasting process. The first stage consists in blasting with round cast steel pellets, pellets cut from wire or cast iron pellets. During the second stage the same samples underwent glass bead blasting. The tests conducted on the RSA-501 aluminum alloy indicate that as a result of the processing medium’s impact in the form of glass beads or pellets of different diameter and shape, a permanent plastic deformation of the material surface occurs. On the basis of the obtained results it is possible to infer that the choice of parameters of both conventional shot peening and the double shot peening determine the impact thereof on the material’s mechanical properties. Thanks to the application of the double shot peening process there is a noticeable decrease in value of the Ra parameter, by about 40% on average. When analyzing the compressive stress results it is possible to state that after the first blasting process the value of stress was increasing when moving deeply into the sample from its surface, while after the glass bead blasting the value of compressive stress was significantly higher already near the surface. Double shot peening results in an increase in the value of compressive stresses by 40-50% when compared to conventional blasting.

Assessment of the properties of HAp micropowders after ion exchange process in silver nitrate solution

88%

Głuszek M. , Świrska Z. , Kaczorowski W. , Januszewicz B. , Wrotniak M.

Engineering of Biomaterials

2021

tom Vol. 24, no. 161

15--20

Bioceramic materials, such as hydroxyapatite (HAp), are characterized by high biocompatibility in the presence of tissues and body fluids without causing toxic or allergic reactions. Hydroxyapatite, due to its similarity to structures found in bones, is used both in the form of powders, e.g. as additives to bone cements, and implants coatings. However, this material is not characterized by antimicrobial properties, therefore attempts are made to improve its properties by introducing additional elements into the hydroxyapatite structure. Thanks to HAp’s high ion-exchange ability, silver can be introduced into its structure. The calcium ions present in the HAp structure can be easily replaced by silver ions to create a material endowed with high biocompatibility and antibacterial properties. The presented study is based on the analysis of the morphology of the modified powders via scanning electron microscopy (SEM), their chemical composition via X-ray energy dispersive spectroscopy (EDS) and chemical structure via X-ray diffraction (XRD) and Raman spectroscopy. The powders obtained through the ion exchange were mixtures of silver phosphates Ag3PO4 and HAp. The highest silver content was found in the sample modified with a 1M concentration of AgNO3 in the aqueous solution. It was also determined that the annealing of the obtained powders under vacuum at 800°C resulted in the formation of metallic silver and a change in the structure of HAp to β-TCP.