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1
Content available remote Transition modelling with intermittency transport model
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tom nr 133
119--128
EN
The paper presents validation of -Reθ model proposed by Menter at al (2006), which was extended by in-house correlations on onset location and transition length. The tests performed were based on experimental data on the flat plate test cases where l-t transition, laminar separation and reattachment were present. The model was applied both for steady and unsteady calculations. It was shown that the model was able to reproduce some essential flow features related to the separated transition and the simulations reveal good agreement with the experimental results.
EN
The paper presents results of pulverized coal combustion process modelling using Large Eddy Simulation. First the methodology for the testing of mesh resolution is presented. The combustion process was carried out using single mixture fraction approach. Results were obtained for different ratio of O2/CO2 in the oxidizer.
EN
n order to increase the efficiency and quality of the steel-making process a numerous studies are conducted at the various stages of the process, including continuous casting of steel. Researchers still search for new models and improve existing one, so that the specific of the process is accuratelly reproduced. One way to increase the accuracy of numerical simulation, is to apply the LES (Large Eddy Simulation) method to simulate steelmaking processes. The article presents the results of numerical analysis on the flow characteristics (RTD curves) of liquid steel in the tundish facility for the continuous casting of steel. Numerical simulations have been performed using RANS (Reynoldsaveraged Navier-Stoke) and LES methods, and those results have been verified in industrial conditions.
PL
W celu zwiększenia efektywności i jakości procesu wytwarzania stali prowadzone są liczne badania modelowe różnych etapów tego procesu, w tym ciągłego odlewania stali. Wciąż poszukuje się nowych modeli i udoskonala dostępne, tak aby możliwie najbardziej wiernie oddać specyfikę procesu. Jednym ze sposobów na zwiększenie dokładności obliczeń numerycznych, jest zastosowanie do symulacji procesów stalowniczych metody wielkich wirów LES (Large Eddy Simulation). W artykule, przedstawiono wyniki badań numerycznych dotyczących analizy charakterystyki przepływu (krzywe RTD) ciekłej stali w kadzi pośredniej urządzania do ciągłego odlewania stali. Do badań wykorzystano metody RANS (Reynoldsaveraged Navier–Stoke) oraz LES, a wyniki zweryfikowano w warunkach przemysłowych.
EN
The article presents experimental results on the impact of tundish flow regulator influencing the liquid steel flow course. The research was conducted based on the hybrid modelling methods understood as a complementary use of Computational Fluid Dynamics (CFD) methods and physical modelling. Dynamic development of numerical simulation techniques and accessibility to highly advanced and specialized software causes the fact that these techniques are commonly used for solving problems related to liquid flows by using analytical methods. Whereas, physical modelling is an important cognitive tool in the field of empirical identification of these phenomena. This allows for peer review and specification of the researched problems. By exploiting these relationships, a comparison of the obtained results was performed in the form of residence time distribution (RTD) curves and visualization of particular types of liquid steel flow distribution zones in the investigated tundish.
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Content available remote CFD modelling of non-metallic inclusions removal process in the T-type tundish
80%
EN
Purpose: The aim of performed research is to diagnose the possibilities of non-metallic inclusions removal from liquid steel flowing through the two-strand T-type tundish with its current configuration. Design/methodology/approach: Research were performed with numerical simulations. Initial conditions for inclusions distribution were obtained earlier with experimental measurements during industrial casting conditions. Findings: Numerical simulations let to investigate the flow field structure of liquid steel in the tundish and its impact on inclusions trajectories and separation from steel to the slag. Moreover it was found that standard boundary condition (trap) available in commercial code for disperse phase is not suitable to model complex physical phenomena occurring at the steel-slag interphase. Research limitations/implications: Commercial use of computational codes for the analysis of work and design of industrial facilities is a relatively inexpensive tool Practical implications: The research results presented in the paper can be used for steel production of high purity steels. Originality/value: Presented results may contribute to significant improvements in process efficiency of investigated tundish.
EN
The liquid steel flow structure in the tundish has a very substantial effect on the quality of the final product and on efficient casting conditions. Numerous model studies are being carried out to explain the effect of the tundish working conditions on casting processes. It is necessary to analyze the structure of liquid steel flow, which is strongly supported with numerical modeling. In numerical modeling, a choice of a proper turbulence model is crucial as it has a great impact on the flow structure of the fluid in the analyzed test facility. So far most numerical simulations has been done using RANS method (Reynolds-averaged Navier-Stokes equations) but in that case one get information about the averaged values of the turbulent flow. In presented study, numerical simulations using large eddy simulations (LES) method were used and compared to RANS results. In both cases, numerical simulations are carried out with the finite-volume commercial code AnsysFluent.
PL
Struktura przepływu ciekłej stali w kadzi pośredniej ma bardzo istotny wpływ na warunki odlewania, a tym samym na jakość wyrobu końcowego. W celu określenia struktury przepływu w kadzi oraz analizy jej wpływu na warunki pracy urządzenia do ciągłego odlewania stali (COS) prowadzone są liczne badania modelowe: fizykalne i numeryczne. W modelowaniu numerycznym, wybór odpowiedniego modelu turbulencji jest kluczowy, ponieważ ma ogromny wpływ na strukturę przepływu płynu w analizowanym obiekcie badawczym. Do tej pory, największą ilość symulacji numerycznych przeprowadzono z wykorzystaniem metody RANS (Reynolds-averaged Navier-Stokes equations). W przypadku tej metody dostajemy jednak jedynie informacje o uśrednionych wartościach przepływu turbulentnego, z jakim mamy do czynienia w kadziach pośrednich. W prezentowanej pracy natomiast, przedstawiono wyniki symulacji numerycznych przeprowadzonych z wykorzystaniem metody wielkich wirów (Large Eddy Simulation, LES) i porównano je z wynikami RANS. W obu przypadkach, symulacje numeryczne zostały przeprowadzone z wykorzystaniem komercyjnego kodu AnsysFluent.
PL
Opisano koncepcyjne rozwiązanie osadnika laboratoryjnego mogącego pracować opcjonalnie w wariancie prostopadłoprądowej oraz przeciwprądowej sedymentacji wielostrumieniowej. Przedstawiono dobór i doskonalenie konstrukcji wypełnienia wielostrumieniowego osadnika w celu uzyskania porównywalnych wartości prędkości przepływu płynu przez kolejne przewody. Poprawność doboru kontrolowano obserwując przepływ płynu barwionego markerem optycznym przez elementy konstrukcji komór osadnika.
EN
Conceptual solution of a laboratory setter which can work as a counter-cur¬rent or cross-current multistream unit is presented in the paper. The selection and design improvement of the lamella settler in order to obtain comparable values of fluid flow velocities through subsequent conduits are shown. Selection correctness was monitored via visual observations of fluid colored with an optical marker flowing through constructional elements of settl chambers.
EN
Presented paper describes model investigations carried out on six-strand continuous casting tundish. Numerical analysis is based on simulations performed with the use of commercial code ANSYS Fluent. The analysis concerns determination of hydrodynamic conditions of the flow in the analysed tundish, with nominal capacity of 22 Mg, and its optimisation by modification of the flow structure in the tundish working area. Four different flow control devices (FCD) were proposed. Results of investigations presented in the paper include the distribution of velocity vectors and distribution of temperature and turbulence kinetic energy. Additionally, for more detailed comparative analysis, the macroscopic characteristics of residence time distribution (RTD) in the reactor, and the transition zone ranges were determined for each of the variants.
PL
W pracy przedstawiono wyniki symulacji numerycznych przepływu dwufazowego gaz-ciekła stal z wykorzystaniem modelu DiscretePhase Model (DPM). Testowano różne warunki początkowe i brzegowe wprowadzania gazu do cieczy. Szczegółowo analizowano dwa warianty sposobu wprowadzania argonu, w pierwszym wydostaje się on przez zdefiniowaną grupę punktów dyskretnych na powierzchni kształtki, a w drugim przez osiem szczelin zdefiniowanych na powierzchni kształtki. Prezentowane wyniki badań stanowią jeden z etapów hybrydowych badań modelowych związanych z opracowaniem nowatorskiej technologii przetwarzania złomu, pochodzącego z kordu opon samochodowych, poprzez jego roztopienie w piecu indukcyjnym i dalszą obróbkę w kadzi stalowniczej.
EN
Paper presents the results of numericalsimulations of two-phase flow (gas-liquid steel) using a DiscretePhase Model (DPM). Differentinitial and boundary conditions of introducing of gas into the liquid were tested. A detailedanalysis was performed for twospecificvariants of introducing argon: in a firstcase - gasisintroduced via defined group of discrete points on the porous plug surface, and in a second case; gas was introduced via eight slits defined at the plug surface. The results of presented research represent one of the stages of the hybrid modeling studies, related to the development of an innovative technologies of processing of scrap originating from the cord tires by melting it in induction furnace and further processing in the ladle.
PL
W artykule przedstawiono wyniki badań CFD, które są częścią badań modelowych dotyczących opracowania nowatorskiej technologii przetwarzania złomu, pochodzącego z kordu opon samochodowych. Wyniki badań zawarte w niniejszej pracy dotyczą symulacji CFD przepływu dwufazowego gaz-ciekła stal, z wykorzystaniem dwóch różnych modeli matematycznych: Discrete Phase Model (DPM) oraz Volume of Fluid (VOF). W obliczeniach wykorzystano komercyjny program ANSYS Fluent. Analizowano odwzorowanie kolumny gazowo-cieczowej poprzez oba modele.
EN
The article presents the results of the CFD calculations, which are the part of the modeling studies, related to the development of an innovative technologies of processing of scrap originating from the cord tires. The test results presented in this paper apply to CFD simulation of two-phase (gas-liquid steel) plume, using two different mathematical models: Discrete Phase Model (DPM) and Volume of Fluid (VOF). The commercial computing program Ansys Fluent was used to perform calculations. The projection of gas-liquid plume by both models was analyzed.
EN
The article presents the results of model research concerning the change of technology of argon blowing into liquid steel at the ladle furnace, using the dual plug system. The results of numerical simulations were verified with experimental data carried out on the water model device. The verified model was used to perform numerical simulations to predict the impact of using a new gas injection technology - with different flow rates - on the time to achieve the assumed degree of metal chemical homogenization after alloy addition. Simulation results show that argon blowing metal bath in dual plug mode can effectively reduce mixing time compared to conventional technology with the same gas flow rates. Generally, the use of the dual plug system is beneficial for reducing the bath mixing time, however, the assumed optimal proportion of gas blown through individual plug should be followed. Finally, numerical predictions were used to perform experimental melt under industrial conditions. Industrial verification has clearly confirmed the validity of numerical modeling and showed that also in industrial conditions, a shorter time of chemical homogenization was obtained for the dual plug system.
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