Cast ingot pulling speed is significantly affecting the nature of the resulting structure and the quality of the outer surface of the ingot. By introducing a variable algorithm for extraction of the ingot we may to some extent control the shape and location of the solid / liquid interface and temperature field in the cross-section of the ingot. The shape of the crystallization front, as well as its position relative to mold plays an important role in the process of continuous casting ingots of grey iron and affects the structure of the casting. In order to verify the impact of an algorithm on the shape and the location of solid / liquid interface, a number of simulations in ANSYS Fluent 12 were made, for determining the shape of crystallization front and temperature distribution on the cross-section of the ingot.
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In the national [1] and foreign [2] literature the methods of improving the homogeneity of the structure of castings using forced convection of the solidifying metal in the casting mould or the crystallizer are presented. This article presents the influence of chosen parameters of the rotating electromagnetic filed that is forcing the movement of melted metal in the mould on the morphology of graphite and the abrasive wear of the grey cast iron. The effect of this examination is the obtained modification of the flake graphite divisions morphology and a alteration of the abrasive wear resistance of the castings manufactured this way.
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