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3 Archives of Foundry Engineering

3 2023

3 Abdulamer D.

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Impact of the Different Moulding Parameters on Properties of the Green Sand Mould

100%

Abdulamer D.

Archives of Foundry Engineering

2023

tom Vol. 23, iss. 2

5--9

Sand Casting process depends mainly on properties of the green sand mould, sand casting requires producing green sand mould without failure and breakage during separation the mould from the model, transportation and handling. Production of the green sand mould corresponding to dimensions and form of the desired model without troubles depends on the properties of the green sand. Ratio of constituents, preparation method of the green sand, mixing and pressing processes determine properties of green sand. In the present work, study effect of the moulding parameters of bentonite content, mixing time, and compactability percentage on the properties of the green sand mould have been investigated. Design of experiments through Taguchi method was used to evaluate properties of permeability, compressive strength, and tensile strength of the green sand. It was found that 47% of compactability, 9(min) of mixing time, and 6% of bentonite content gives highest values of these properties simultaneously.

Optimizing Sand Moulding Process through Regression Models and Destructive Testing

100%

Abdulamer D.

Archives of Foundry Engineering

2023

tom Vol. 23, iss. 4

163--168

The main objective of the present study is enhanced of the sand moulding process through addressing the sand mould defects and failures, ultimately lead to improve production of the sand castings with well-defined of pattern profiles. The research aimed to reduce the cost and energy expenditure associated with the compaction time of the sand moulding process. Practical destructive tests were conducted to assess properties of the green sand moulds. Linear regression and multi-regression methods were employed to identify the key factors influencing the sand moulding process. The proposed experimental destructive tests and predicted regression methods facilitated measurement of the green sand properties and enabled evaluation of the effective moulding parameters, thereby enhancing the sand moulding process. Factorial design of experiments approach was employed to evaluate effect of parameters of water content and mixing time of the green sand compaction process on the mechanical properties of green sand mould namely the tensile strength, and compressive strength.

Utilizing of the Statistical Analysis for Evaluation of the Properties of Green Sand Mould

100%

Abdulamer D.

Archives of Foundry Engineering

2023

tom Vol. 23, iss. 3

67--73

A statistical approach was conducted to investigate effect of independent factors of the mixing time compactability and bentonite percentage on dependent variables of permeability, compression and tensile strength of sand mould properties. Using statistical method save time in estimating the dependent variables that affect the moulding properties of green sand and the optimal levels of each factor that produce the desired results. The results yielded indicate that there are variations in the effects of these factors and their interactions on different properties of green sand. The outcomes obtained a range of permeability values, with the highest and lowest numbers being 125 and 84. The sand exhibited high values of tensile and compressive strength measuring at 0.33N/cm2 and 17.67N/cm2 . Conversely it demonstrated low levels of tensile and compressive strength reaching 0.14N/cm2 and 9.32N/cm2 . These results suggest that the moulding factors and their interactions have an important role in determining properties of the green sand. ANOVA was used to assess effect of various factors on different properties of the green sand. The results obtained suggest that compactability factor play a significant effect on permeability, the mixing time or bentonite factor has a significant effect on the compressive strength and mixing time or compactability factor has a significant impact on the tensile strength with a significance level lower than 5%. It is found that neither the mixing time nor the amount of bentonite used in the green sand mix has a significant impact on its permeability. Compactability of the green sand does not has a significant effect on the compressive strength. Bentonite used in green sand mix does not have a significant impact on its tensile strength.