Systematic Design of a Maturity Model for the Development of New Forming Processes

• Autorzy: Gökhan Akkasoglu , Albert Weckenmann
• Języki publikacji: EN

Abstrakty

EN

Development of new forming processes aims for overcoming the current process limitations so that function extended components with a wider range of application and lower manufacturing costs are producible. But the comprehensive and complex investigations of cause-effect relationships and interdependencies in the development lead to an intransparent development status, whose assessment is often based on undefined and not reproducible criteria. This can result in wrong decisions with vain modifications that require subsequent changes associated with an increased effort. A valid characterization of the development status is needed to identify improvement potentials in early development phases and thus to apply the effective measures with reduced efforts. Maturity models provide essential indicators and assign their values to maturity levels, whereby a uniform assessment base is created to identify the development status reproducibly. Currently there is neither a maturity model for the assessment of new forming processes in development available nor a method-based procedure for the design of specifically needed maturity models. Therefore, a systematic approach has been designed to be able to determine maturity-related indicators on the basis of a combined reference model. The indicators are to be subsumed, weigthed and provided in a maturity-levelmatrix. This approach has been applied within the development of the novel Sheet-Bulk Metal Forming which aims for uniting the advantages of sheet and bulk metal forming processes. The designed maturity model for new forming processes facilitates the assessment of the development status with referencebased indicators and provides more transparent results in comparison to subjective evaluations. (original abstract)

Słowa kluczowe

PL

Zarządzanie jakością; Zarządzanie procesami; System wytwórczy

EN

Quality management; Process management; Manufacturing system

• Czasopismo: Zarządzanie i Finanse
• Rocznik: 2012
• Numer: R. 10, nr 3, cz. 1
• Strony: 191-202

Twórcy

autor

Gökhan Akkasoglu

• University of Erlangen-Nuremberg, Germany

autor

Albert Weckenmann

• University of Erlangen-Nuremberg, Germany

Bibliografia

• Merklein M. et al. (2010), Manufacturing of Complex Functional Components with variants by using a new Metal Forming Process - Sheet-Bulk Metal Forming, "Intl. Journal of Material Forming" no. 1, s. 347-350.
• Reithmeier E., Weckenmann A., Behrens B.-A. et al. (2011), Qualitätsorientierte Entwicklung der Blechmassivumformung, [w:] Tagungsband zum 1. Erlanger Workshop Blechmassivumformung 2011, Merklein M. (red.), Meisenbach, Bamberg, s. 97-118.
• Giapoulis A. (2000), Einsatz von Methoden zur Produktentwicklung in der industriellen Praxis, [w:] VDI Berichte 1558, VDI (red.), Düsseldorf, s. 1-9.
• Ross J. E., Perry S. (1999), Total quality management: text, cases, and readings, St. Lucie Press, Florida.
• Weckenmann A., Akkasoglu G. (2011), Maturity Method for the Development of Metal Forming Processes considering Fuzzy Input Parameters, [w:] 6th Intl. Conf. on Design and Production of Machines and Dies/Molds, Akkök M. et al. (red.), Atilim University, Ankara, s. 9-15.
• Ahlemann F. et al. (2005), Kompetenz- und Reifegradmodelle für das Projektmanagement. Grundlagen, Vergleich und Einsatz, [w:] ISPRI-Work Report, Ahlemann F. et al. (red.), University of Osnabrück.
• SEI (2010), CMMI for Development v1.3., Carnegie Mellon University, Pittsburgh.
• ISO 15504-2, Information technology - Process assessment - Part 2: Performing an assessment, Geneva, 2003.
• Berg P. et al. (2001), Assessment of quality and maturity level of Research and Development, Intl. Conf. on Management of Engineering and Technology PICMET, Portland.
• Department of Defense (2009), Manufacturing Readiness Assessment (MRA) Deskbook - Version 7.1., Department of Defense, Washington.
• EFQM-Philips (2004), Process Survey Tool For Manufacturing Process Management, EFQM, Brussels.
• VDA (2007), Das gemeinsame Qualitätsmanagement in der Lieferkette: Produktentstehung; Reifegradabsicherung für Neuteile, VDA, Oberursel.
• de Bruin T. et al. (2005), Understanding the Main Phases of Developing a Maturity Assessment Model, 16th Australasian Conference on Information Systems, Sydney.
• Becker J. et al. (2009), Developing Maturity Models for IT Management, "Wirtschaftsinformatik" no. 3, s. 249-260.
• Brenner P.-F., Weckenmann A., Akkasoglu G. (2010), Reifegradmethode für neue Fertigungsverfahren, "Qualität und Zuverlässigkeit" no. 6, s. 52-55.
• Oberkampf W. L., Pilch M., Trucano T. G. (2007), Predictive Capability Maturity Model for Computational Modeling and Simulation, Sandia National Laboratories, Washington.
• Brenner P.-F., Akkasoglu G., Weckenmann A. (2010), Referenzmodellgestützte Reifegradabsicherung bei der Entwicklung neuer umformtechnischer Verfahren, [w:] Unternehmerisches Qualitätsmanagement, Schmitt R. (red.), Apprimus, Aachen, s. 123-144.