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2008 | Vol. 30, nr 1 | 75-78
Tytuł artykułu

Influence of temperature and microstructure of the workpiece material on energy quanta in cutting process

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: of this paper is on-line identification of the machinability based on the theory of energy quanta power spectra of the measured signal of the cutting force. Identification method is supported by measurements of the instantaneous temperature in the cutting zone for workpieces with the same chemical composition but different microstructure and mechanical properties. Design/methodology/approach: For measuring the temperature in the cutting zone the direct IFT (Instantly Formed Thermo element) method was used. Findings: Low carbon steel with a previously cold-deformed microstructure has a better machinability in lower cutting force, smaller energy quanta and lower temperature in the cutting zone as low carbon steel with the normalized microstructure. Research limitations/implications: The theory of energy quanta as a basis for on-line identification of cutting parameters for optimization and adaptive control of the cutting process in the industry praxis is not yet in use. But it was developed in laboratory research up to the stage when testing in the industry is already possible, where are because of high productivity the demands on work load of machines and the quality of final products much higher. Originality/value: The method on-line identification on the theory of energy quanta used for that has to be accomplished in real time and has to have the required reliability. The choice of the measured parameter has to be suitable and relevant.
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Rocznik
Strony
75-78
Opis fizyczny
Bibliogr. 15 poz., il., wykr.
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autor
autor
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Bibliografia
  • [1] J. Peklenik, M. Noč, P. Butala, Adaptive control of cutting processes based on the theory of energy quanta. CIRP Journal of Manufacturing Systems 32 (2002) 447-454.
  • [2] J. Peklenik, I. Žun, Surface interface cutting process, Proceedings of the International Conference of Metals, New Orleans, Pub. American Society for Metals, 1985, 29-41.
  • [3] J. Peklenik, A. Jerele, Some Basic Relationship for Identification of the Machining Process, Annals of the CIRP 41 (1992) 129-136.
  • [4] J. Peklenik, S. Dolinšek, The energy quanta and the entropy-new parameters for identification of the machining processes networks, Annals of the CIRP 44 (1995) 63-68.
  • [5] J. Peklenik, M. Noč, P. Butala, Adaptive control of cutting processes based on the theory of energy quanta, Annals of the CIRP 31/6 (2002) 447-454.
  • [6] J. Kopač, Cutting forces and their influence on the economics of machining, Mechanical Engineering Journal 48 (2002) 121-132.
  • [7] J. Kopač, M. Korošec, K. Kuzman, Determination of flow stress properties of machinable materials with help of simple compression and orthogonal machining test. International Journal of Machine Tools Manufacturing41 (2001) 1275-1282.
  • [8] J. Kopač, Hardening phenomena of Mn-austenite steels in the cutting process. Journal of Materials Processing Technology 109 (2001) 96-104.
  • [9] E. M. Trent, Metal Cutting, Butterworth-Heinemann Ltd, Oxford, 1991.
  • [10] M. C. Shaw, Metal Cutting Principles, Oxford Science Publications, Great Britain, 1989.
  • [11] J. Peklenik, Ermittlung von geometrischen und physikalischen Kenngroessen fuer die Grundlagenforschung des Schleifens, Dissertation, TH, Aachen, 1957.
  • [12] M. Kisin, Influence of material structure on the energy quanta and entropy in the cutting process, Ph. D. thesis, Faculty of Mechanical Engineering, Ljubljana, Slovenia, 2000.
  • [13] Manual on the Use of Thermocouples in Temperature Measurement, ASTM Special Technical Publication 470B, Philadelphia, 1981.
  • [14] N. A. Abukhshim, P. T. Mativenga, M. A. Sheikh, Heatge-neration and temperature prediction in metal cutting, I International Journal of Machine Tools Manufacturing 46 (2006) 782-800.
  • [15] D. A. Stephenson, Tool-Work Thermo couple Temperature Measurements-Theory and Implementation Issues, Transition of the ASME, 432, 1993.
Typ dokumentu
Bibliografia
Identyfikatory
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0003-0033
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