Warianty tytułu
Języki publikacji
Abstrakty
Purpose: The plastic mixtures shaping of polymer-powder slurries with use of injection moulding and extrusion techniques for development and optimization of metal matrix tool materials reinforced with hard carbide phases. Design/methodology/approach: Mixtures preparation and preliminary tests, injection moulding and extrusion moulding processes optimization, the grain size measurement with use of laser diffraction method, torque measurement, rheological characterization, differential scanning calorimetry. Findings: All of investigated polymer-powder mixtures are proper for injection moulding and extrusion processes. Increasing the maximal possible fraction of carbides powder in the mixture is possible due to SA acid addition in the composition of binder. Advantages of SA acid as a component of binder are connected with significant decreasing the viscosity of polymer-powder mixtures as a result of SA acid presence. Binder fraction in injection moulded and extruded materials should be as small as possible, but enough for slurry moulding process. Too large fraction of binder causes the problems during degradation process because of higher shrinkage value and can be a reason of the distortion effect during sintering process. The results of bending strength measurements of injection moulded and extruded samples depends mainly on the moulding conditions, which should be optimized, to obtain the homogeneous structure of material with no discontinuities. Practical implications: Using investigated PM methods makes it possible to take advantage of injection moulding benefits obtained in area of polymer materials to fabrication of metallic materials, cermets and ceramics. There are wide possibilities of PIM (Powder Injection Moulding) method application for “near-net-shape” production of small size units with complicated shape and extended surface so the range of practical use of this method is wide and covers many aspects of life. The elimination the plastic forming and machining operations causes the significant economic and ecological benefits. Originality/value: It is expected, that the further research on developing an optimal degradation and sintering conditions may enable achieving the ready to use tool materials based on cemented carbides with the properties exceeding the classical PM processes results.
Rocznik
Tom
Strony
116-124
Opis fizyczny
Bibliogr. 41 poz.
Twórcy
autor
autor
autor
autor
- Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland, klaudiusz.golombek@polsl.pl
Bibliografia
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- [4] G. Herranz Sánchez-Cosgalla, Desarrollo de nuevas formulaciones de ligantes basadas en polietileno de alta densidad para el procesado de aceros rápidos tipo M2 mediante moldeo por inyección de metales, Doctorado, Universidad de Carlos III, Madrid, 2004.
- [5] A. Eder, W. Lengauer, K. Dreyer, H. Van Den Berg, H.-W. Daub, D. Kassel, Phase formation during sintering of functionally graded hardmetals, Plansee Seminar, 2005.
- [6] A.S. Bolokang, A comparison of the mechanically alloyed (V,W)C and (V,W)C–Co powders, Journal of Alloys and Compounds 477/1-2 (2009) 905-908.
- [7] W. Acchor, C. Zollfrank, P. Greil, Microstructure and mechanical properties of WC-Co reinforced with NbC, Materials Research 7/3 (2004) 445-450.
- [8] M. Rosso, Ceramic and metal matrix composites: Routes and properties, Journal of Materials Processing Technology, 175 (2006) 364-375.
- [9] H.O. Andrén, Microstructure development during sintering and heat-treatment of cemented carbides and cermets, Materials Chemistry and Physics 67 (2001) 209-213.
- [10] G. Matula, L.A. Dobrzański, A. Varez, B. Levenfeld, J.M. Torralba, Comparison of structure and properties of the HS12-1-5-5 type high-speed steel fabricated using the pressureless forming and PIM methods, Journal of Materials Processing Technology 162-163 (2005) 230-235.
- [11] G. Matula, L.A. Dobrzański, G.A. Herranz, A. Varez, B. Levenfeld, J.M. Torralba, Influence of binders on the structure and properties of high speed-steel HS6-5-2 type fabricated using pressureless forming and PIM methods, Materials Science Forum 534-536/1 (2007) 693-696.
- [12] L.A. Dobrzański, G. Matula, A. Varez, B. Levenfeld, J.M. Torralba, Structure and mechanical properties of HSS HS6-5-2- and HS12-1-5-5-type steel produced by modified powder injection moulding process, Journal of Materials Processing Technology 157-158 (2004) 658-668.
- [13] L.A. Dobrzański, B. Dobrzańska, K. Gołombek, G. Matula, Characteristics of structure and properties of a sintered graded tool materials with cobalt matrix, Archives ofvMaterials Science and Engineering 47/2 (2011) 69-76.
- [14] L. Sobierski, Ceramics carbides, AGH Publishing House, Cracow, 2005.
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- [20] Z.Y. Liu, N.H. Loh, K.A. Khor, S.B. Tor, Mechanical alloying of TiC/M2 high speed steel composite powders and sintering investigation, Materials Science and Engineering Av311 (2001) 13-21.
- [21] V. Trabadelo, S. Gimenez, T. Gomez-Acebo, I. Iturriza, Critical assessment of computational thermodynamics in the alloy design of PM high speed steels, Scripta Materialiav53 (2005) 287-292.
- [22] M. Collin, S. Norgren, Hardness gradients in WC-Co created by local addition of Cr3C2, Proceedings of the 16th International Plansee Seminar, Reutte, 2005, 277-241.
- [23] G.A. Baglyuk, L.A. Poznyak, The sintering of powder metallurgy high-speed steel with activating additions, Powder Metallurgy and Metal Ceramics 41/7-8 (2002) 366-368.
- [24] R. Cornwall, PIM 2001 airs industry's successes and challenges, Metal Powder Report (2001) 10-13.
- [25] R.M German, Global research and development in powder injection moulding, Powder Injection Moulding International 1/2 (2007) 33-36.
- [26] S. Gimenez, I. Iturriza, Microstructural characterization of powder metallurgy M35MHV HSS as a function of the processing route, Journal of Materials Processing Technology 143-144 (2003) 555-560.
- [27] F. Petzoldt, Metal injection moulding in Europe: ten facts that you need to know, Powder Injection Moulding International 1/2 (2007) 23-28.
- [28] X. Qu, J. Gao, M. Qin, C. Lei, Application of a wax-based binder in PIM of WC-TiC-Co cemented carbides, International Journal of Refractory Metals & Hard Materials 273-277.
- [29] H. Ye, X.Y. Liu, H. Hong, Fabrication of metal matrix composites by metal injection molding - A review, Journal of Materials Processing Technology 200 (2008) 12-24.
- [30] L.A. Dobrzański, J. Mikuła, The structure and functional properties of PVD and CVD coated Al2O3 + ZrO2 oxide tool ceramics, Journal of Materials Processing Technology 167/2-3 (2005) 438-446.
- [31] L.A. Dobrzański, L.W. Żukowska, W. Kwaśny, J. Mikuła, K. Gołombek, Ti(C,N) and (Ti,Al)N hard wear resistant coatings, Archives of Materials Science and Engineering 42/2 (2010) 93-103.
- [32] L.A. Dobrzański, L.W. Żukowska, J. Mikuła, K. Gołombek, T. Gawarecki, Hard gradient (Ti,Al,Si)N coating deposited on composite tool materials, Archives of Materials Science and Engineering 36/2 (2009) 69-75.
- [33] L.A. Dobrzański, J. Mikuła, K. Gołombek, Structural characteristics of the modern sintered tool materials, Materials Science Forum 530-531 (2006) 499-504.
- [34] M. Soković, J. Kopać, L.A. Dobrzański, J. Mikuła, K. Gołombek, D. Pakuła, Cutting characteristics of PVD and CVD - Coated ceramic tool inserts, Tribology in Industry 28/1-2 (2006) 3-8.
- [35] L.A. Dobrzański, D. Pakuła, Structure and properties of the wear resistant coatings obtained in the PVD and CVD processes on tool ceramics, Materials Science Forum 513 (2006) 119-133.005) 273-277.
- [36] D. Pakuła, L.A. Dobrzański, K. Gołombek, M. Pancielejko, A. Križ, Structure and properties of the Si3N4 nitride ceramics with hard wear resistant coatings, Journal of Materials Processing Technology 157-158 (2004) 388-393.
- [37] L.A. Dobrzański, D. Pakuła, Comparison of the structure and properties of the PVD and CVD coatings deposited on nitride tool ceramics, Journal of Materials Processing Technology 164-165 (2005) 832-842.
- [38] L.A. Dobrzański, D. Pakuła, A. Križ, M. Soković, J. Kopać, Tribological properties of the PVD and CVD coatings deposited onto the nitride tool ceramics, Journal of Materials Processing Technology 175 (2006) 179-185.
- [39] L.A. Dobrzański, K. Gołombek, E. Hajduczek, Structure of the nanocrystalline coatings obtained on the CAE process on the sintered tool materials, Journal of Materials Processing Technology 175/1-3 (2006) 157-162.
- [40] L.A. Dobrzański, K. Gołombek, Structure and properties of the cutting tools made from cemented carbides and cermets with the TiN + mono-, gradient- or multi(Ti,Al,Si)N + TiN nanocrystalline coatings, Journal of Materials Processing Technology 164-165 (2005) 805-815.
- [41]L.A. Dobrzański, K. Gołombek, J. Kopać, M. Soković, Effect of depositing the hard surface coatings on properties of the selected cemented carbides and tool cermets, Journal of Materials Processing Technology 157-158 (2004) 304-311.
Typ dokumentu
Bibliografia
Identyfikatory
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL9-0055-0005