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2009 | Vol. 35, nr 2 | 154-161
Tytuł artykułu

Application of element deletion method for numerical analyses of cracking

Wybrane pełne teksty z tego czasopisma
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: To develop a numerical algorithm to simulate cracking and its evolution for machining, shearing and multi-pass hot bar rolling processes. Design/methodology/approach: Element deletion method was adopted for developing a numerical algorithm and implemented to a rigid-viscoplastic finite element program. Cockcroft-Latham and specific plastic work criteria were incorporated in the present investigation for simulating cracking and shearing processes. An instability condition for the tension was assumed to be valid to determine a critical damage factor for initiation of possible cracking. Findings: The developed element deletion algorithm was simple to be applied for simulating cracking and shearing patterns for the processes applied. Cockcroft-Latham and specific plastic work fracture criteria were reasonable in predicting the internal and external crack, respectively. Research limitations/implications: The research finding can be utilized for investigating occurrence of external and internal cracking involved with metal forming processes such as Chevron cracking in extrusion. Practical implications: By expanding the current approach to determine a processing map for extrusion the processing condition to prevent Chevron cracking can be determined easily and utilized in industry. Also, the current investigation can be easily expanded to other process design and control. Originality/value: Numerical algorithm based on the element deletion method was developed and implemented to the existing finite element program to examine the processes including cracking phenomenon. The applicability to utilize a critical damage factor for the fracture criteria based on the instability was evaluated.
Wydawca

Rocznik
Strony
154-161
Opis fizyczny
Bibliogr. 22 poz., rys., tabl.
Twórcy
autor
autor
autor
autor
  • Department of Mechanical Engineering, National Research Laboratory for Computer Aided Materials Processing, ME3227, Korea Advanced Institute of Science and Technology, Guseongdong, Yusonggu, Daejeon, 305-701, Korea, ytim@kaist.ac.kr
Bibliografia
  • [1] A. M. Freudenthal, The inelastic behavior in solids, First Edition, Wiley, New York, 1950.
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  • [9] H. S. Alsos, A comparative study on shell element deletion and element splitting, Impact & Crashworthiness Laboratory, Report No. 127, MIT, 2004, 1-94.
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  • [11] K. Komori, Simulation of shearing by node separation method, Computers and Structures 79 (2001) 197-207.
  • [12] K. Saanouni, J. F. Mariage, A. Cherouat, P. Lestriez, Numerical prediction of discontinuous central bursting in axisymmetric forward extrusion by continuum damage mechanics, Computers and Structures 82 (2004) 2309-2332.
  • [13] C. McVeigh, W. K. Liu, Prediction of central bursting during axisymmetric cold extrusion of a metal alloy containing particles, International Journal of Solids and Structures 43 (2006) 3087-3105.
  • [14] T. Özel, The influence of friction models on finite element simulations of machining, International Journal of Machine Tools and Manufacture 46 (2006) 518-530.
  • [15] K. S. Woon, M. Rahman, F. Z. Fang, K. S. Neo, K. Liu, Investigations of tool edge radius effect in micromachining: A fem simulation approach, Journal of Materials Processing Technology 195 (2008) 204-211.
  • [16] S. Y. Kim, Y. T. Im, Three-dimensional finite element analysis of non-isothermal shape rolling, Journal of Materials Processing Technology 127 (2002) 57-63.
  • [17] D. Y. Kwak, J. S. Cheon, Y. T. Im, Remeshing for metal forming simulations part I: Two-dimensional quadrilateral remeshing, International Journal for Numerical Methods in Engineering 53 (2002) 2463-2500.
  • [18] C. H. Lee, S. Kobayashi, New solutions to rigid-plastic deformation problems using a matrix method, Journal of Engineering for Industry 95 (1973) 865-873.
  • [19] S. Kalpakjian, Manufacturing processes for engineering materials, Third Edition, Addison Wesley, MA, 1998.
  • [20] A. Reyes, M. Eriksson, O. G. Lademo, O. S. Hopperstad, M. Langseth, Assessment of yield and fracture criteria using shear and bending tests, Materials and Design 30 (2009) 596-608.
  • [21] M. Awais, H. W. Lee, Y. T. Im, H. C. Kwon, S. M. Byon, H. D. Park, Plastic work approach for surface defect prediction in the hot bar rolling process, Journal of Materials Processing Technology 201 (2008) 73-78.
  • [22] H. C. Kwon, H. W. Lee, H. Y. Kim, Y. T. Im, H. D. Park, D. L. Lee, Surface wrinkle defect of carbon steel in the hot bar rolling process, Journal of Materials Processing Technology, DOI: 10.1016/j.jmatprotec.2008.10.032 (in Press).
Typ dokumentu
Bibliografia
Identyfikatory
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0020-0073
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