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2009 | Vol. 35, nr 1 | 7-13
Tytuł artykułu

Structure and properties of ceramic preforms based on Al2O3 particles

Wybrane pełne teksty z tego czasopisma
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The main goal of this project is to elaborate and optimize the method of manufacturing the porous, ceramic preforms based on Al2O3 particles used as the reinforcement in order to produce modern metal matrix composites by pressure infiltration method with liquid metal alloys. Design/methodology/approach: Ceramic preforms were manufactured by the sintering method of Al2O3 powder with addition of pore forming agent. The preform material consists of powder Alcoa Al2O3 CL 2500, however, as the forming factor of the structure of canals and pores inside the ceramic, agglomerated framework the carbon fibres Sigrafil C10 M250 UNS were used. The addition of carbon fibres was 30, 40 and 50% of weight. The TGA analysis of carbon fibres has been made. The investigations of the structure of powder Al2O3 Alcoa CL 2500, the used carbon fibres and the obtained ceramic preforms on the scanning electron microscope (SEM) have been made. The measurement of permeability of the obtained materials on the specially designed station has also been made. Findings: The obtained preforms are characterized by volumetric participation of ceramic phase of 15-31%, what is the result of differential addition of the pores forming agent, and the high permeability indicates on “the open porosity”. Research limitations/implications: The basic limit of the mentioned method is the possibility of obtaining preforms of porosity less than 85%, where in case of using the ceramic fibres the pores can be more than 90% of material volumetric. Practical implications: The manufactured ceramic preforms are widely used as the reinforcement to produce the composite materials by the infiltration method. That method allows manufacturing the metal elements locally reinforced and the near-net shape composite products. Originality/value: The received results show the possibility of obtaining the new preforms being the cheaper alternative for semi-finished products based on the ceramic fibres and the use of carbon fibres as the pores forming agent indicate that it is the high-quality process.
Wydawca

Rocznik
Strony
7-13
Opis fizyczny
Bibliogr. 21 poz., rys., tabl.
Twórcy
autor
autor
  • Division of Materials Processing Technology, Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland, leszek.dobrzanski@polsl.pl
Bibliografia
  • [1] M. Adamiak, Selected properties of the aluminium alloy base composites reinforced with intermetallic particles, Journal of Achievements in Materials and Manufacturing Engineering 14 (2006) 43-47.
  • [2] N. Altinkok, A. Demir, I. Ozsert, Processing of Al2O3/SiC ceramic cake preforms and their liquid metal infiltration, Composites 34 (2003) 577-582.
  • [3] M. P. Dariel, L. Levin, N. Frage, Graded ceramic preforms: various processingapproaches, Materials Chemistry and Physics 67 (2001) 192-198.
  • [4] L. A. Dobrzański, M. Kremzer, A. Nagel, B. Huchler, Fabrication of ceramic preforms based on Al2O3 CL 2500 powder, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 71-74.
  • [5] L. A. Dobrzański, M. Kremzer, A. Nagel, B. Huchler, Composite materials based on the porous Al2O3 ceramics infiltrated with the EN AC - AlSi12 alloy, Composites 4 (2005) 35-41 (in Polish).
  • [6] L. A. Dobrzański, A. Włodarczyk, M. Adamiak, Aluminum alloy AlCu4Mg1 matrix composite materials reinforced with ceramic particles, Proceedings of the 12th Scientific International Conference „Achievements in Mechanical and Materials Engineering” AMME’2003, Gliwice–Zakopane, 2003, 297-300 (in Polish).
  • [7] L. A. Dobrzański, A. Włodarczyk, M. Adamiak, Structure, properties and corrosion resistance of PM composite materials based on EN AW-2124 aluminum alloy reinforced with the Al2O3 ceramic particles, Journal of Materials Processing Technology 162-163 (2005) 27-32.
  • [8] L. A. Dobrzański, A. Włodarczyk-Fligier, M. Adamiak, Properties and corrosion resistance of PM composite materials based on EN AW-Al Cu4Mg1(A) aluminum alloy reinforced with the Ti(C,N) particles, Proceedings of the 11th Scientific International Conference “Contemporary Achievements in Mechanics, Manufacturing and Materials Science” CAM3S’2005, Gliwice–Zakopane, 2005, 289-294.
  • [9] A. Dolata-Grosz, J. Wieczorek, Tribological properties of composite working under dry technically friction condition, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 83-86.
  • [10] A. Dolata-Grosz, J. Wieczorek, Tribological properties of hybrid composites containing two carbide phases, Archives of Materials Science and Engineering 28/3 (2007) 149-155.
  • [11] A. Elwahed, M. Assar, Fabrication of metal matrix composite by infiltration process-part 2: experimental study, Journal of Materials Processing Technology 86 (1999) 152-158.
  • [12] G. W. Han, D. Feng, M. Yin, W. J. Ye, Ceramic/aluminum co-continuous composite synthesized by reaction accelerated melt infiltration, Materials Science and Engineering A225 (1997) 204-207.
  • [13] G. G. Kang, Y. H. Seo, The influence of fabrication parameters on the deformation behavior of the preform of metal-matrix composites during the squeeze-casting processes, Journal of Materials Processing Technology 61 (1996) 241-249.
  • [14] V. M. Kevorkijan, The reactive infiltration of porous ceramic media by a molten aluminum alloy, Composites Science and Technology 59 (1999) 683-686.
  • [15] A. Mattern, B. Huchler, D. Staudenecker, R. Oberacker, A. Nagel, M. J. Hofmann, Preparation of interpenetrating ceramic-metal composites, Journal of the European Ceramic Society 24 (2004) 3399-3408.
  • [16] N. Nagendra, B. S. Rao, V. Jayaram, Microstructures and properties of Al2O3/Al-AlN composites by pressurless infiltration of Al-alloys, Materials Science and Engineering A269 (1999) 26-37.
  • [17] K. Naplocha, A. Janus, J.W. Kaczmar, Z. Samsonowicz, Technology and mechanical properties of ceramic preforms for composite materials, Journal of Materials Processing Technology 106 (2000) 119-122.
  • [18] L. M. Peng, J. W. Cao, K. Noda, K. S. Han, Mechanical properties of ceramic-metal composites by pressure infiltration of metal into porous ceramics, Materials Science and Engineering A374 (2004) 1-9.
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Typ dokumentu
Bibliografia
Identyfikatory
Identyfikator YADDA
bwmeta1.element.baztech-article-BOS2-0020-0056
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