Warianty tytułu
Języki publikacji
Abstrakty
Gear transmission errors are influenced by temperature especially in the aerospace field. A model is proposed to investigate the influence of temperature on cylindrical gear transmission errors based on the thermal network (TETN). The gear temperature field distribution model is established based on the thermal network method, and gear thermal deformation can be calculated along the gear meshing line. Regarding the gear single-flank rolling process, the variation of gear transmission errors under temperature is determined. In numerical calculations in MATLAB, the variation of gear transmission errors at 100˚C compared to 20˚C is -4.20 μm, which decreases almost linearly while the thermal expansion coefficient of the gear material increases. The simulation of the gear transmission errors variation of temperatures using the finite element method (FEM) were carried out in Workbench software under Ansys and the average difference of the TETN model results between calculations and FEM for different temperatures was 0.24 μm. Experiments were carried out on the gear tester in temperatures ranging from 0˚C to 100˚C, the TETN model results in calculations were compared with the results of the tester, and the average difference was -1.15 μm. The results show that the proposed TETN can be used as an algorithm to determine the variation of gear transmission errors under the influence of temperature.
Słowa kluczowe
Czasopismo
Rocznik
Tom
Strony
3--21
Opis fizyczny
Bibliogr. 23 poz., rys., tab., wykr., wzory
Twórcy
autor
- Faculty of Materials and Manufacturing, Beijing University of Technology, 100124 Beijing, China, tangjie@bjut.edu.cn
- Beijing Engineering Research Center of Precision Measurement Technology and Instruments, 100124 Beijing, China
autor
- Faculty of Materials and Manufacturing, Beijing University of Technology, 100124 Beijing, China
autor
- Faculty of Materials and Manufacturing, Beijing University of Technology, 100124 Beijing, China
Bibliografia
- [1] Munro, R. G. (1979). A review of the single flank method for testing gears. CIRP Annals - Manufacturing Technology, 28, 325-329.
- [2] Smith, R. E. (2004). Single-flank testing of gears. Gear Technology, 21, 18-21.
- [3] Blok, H. (1963). The flash temperature concept. Wear, 6, 483-494.
- [4] Taburdagitan, M., & Akkok, M. (2006). Determination of surface temperature rise with thermo-elastic analysis of spur gears. Wear, 261(5-6), 656-665. https://doi.org/10.1016/j.wear.2006.01.019
- [5] Li, S., & Anisetti, A. (2016). On the flash temperature of gear contacts under the tribo-dynamic condition. Tribology International, 97, 6-13. https://doi.org/10.1016/j.triboint.2016.01.027
- [6] Mao, K. (2007). A numerical method for polymer composite gear flash temperature prediction. Wear, 262(11-12), 1321-1329. https://doi.org/10.1016/j.wear.2007.01.008
- [7] Li, J., Zhang, L., & Zhao, Q. (2009). Finite element modeling and analysis on interfacial contact temperature of gears based on Ansys. 10th IEEE International Conference on Computer-Aided Industrial Design and Conceptual Design, 668-673. https://doi.org/10.1109/CAIDCD.2009.5375000
- [8] Shi, Y., Yao, Y. P., & Fei, J. Y. (2016). Analysis of bulk temperature field and flash temperature for locomotive traction gear. Applied Thermal Engineering, 99, 528-536. https://doi.org/10.1016/j.applthermaleng.2016.01.093
- [9] Wang, S. S., Wang, S. K., Wang, J., & Deng X. Q. (2020). Temperature field simulation and experimental study of anti-backlash single-roller enveloping hourglass worm gear. Chinese Journal of Mechanical Engineering, 33, 1-10. https://doi.org/10.1186/s10033-020-00475-x
- [10] Yi, J., & Quinonez, P. D. (2005). Gear surface temperature monitoring. Proceedings of the Institution of Mechanical Engineers Part J-Journal of Engineering Tribology, 219, 99-105. https://doi.org/10.1243/135065005X9745
- [11] Miltenovic, A., Tica, M., Banic, M., & Miltenovic, D. (2020). Prediction of temperature distribution in the worm gear meshing. Facta Universitatis, series: Mechanical Engineering, 18(2), 329-339. https://doi.org/10.22190/FUME180120016M
- [12] Roda-Casanova, V., & Sanchez-Marin, F. (2019). A 2D finite element based approach to predict the temperature field in polymer spur gear transmissions. Mechanism and Machine Theory, 133, 195-210. https://doi.org/10.1016/j.mechmachtheory.2018.11.019
- [13] Li, W., Zhai, P. F., Tian, J. Y., & Luo, B. (2018). Thermal analysis of helical gear transmission system considering machining and installation error. International Journal of Mechanical Sciences, 149, 1-17. https://doi.org/10.1016/j.ijmecsci.2018.09.036
- [14] Blok, H. (1995). Thermal network for predicting bulk temperature in gear transmissions. Proc.7th Round Table Discussion, Marin Reduction Gears, Fins pong, Sweden, 21-25.
- [15] Zhou, C. J., Xing, M. C., Wang, H. B., & Hu, B. (2021). A novel thermal network model for predicting the contact temperature of spur gears. International Journal of Thermal Sciences, 161, 06703. https://doi.org/10.1016/j.ijthermalsci.2020.106703
- [16] Wiemann, A. K., Stein, M., & Kniel, K. (2019). Temperature influence on involute gear measurements. Engineering Research, 83, 683-690. https://doi.org/10.1007/s10010-019-00346-5
- [17] Wang, C. (2019). A calculation method of thermal deformation for double helical gear. Mechanics and Industry, 20(6), 612. https://doi.org/10.1051/meca/2019045
- [18] Trochta, M., Folta, Z., & Burian, M. (2014). Contribution to the methodology of measuring transmission error. 55th International Conference of Machine Design Departments, 503-507.
- [19] Wang, Y. N., Sun, Z. L., & Yin, M. A. (2013). Considering thermal deformation in gear transmission error calculation. Applied Mechanics and Materials, 281, 211-215. https://doi.org/10.4028/www.scientific.net/AMM.281.211
- [20] Gou, X. F., Zhu, L. Y., & Qi, C. J. (2017). Nonlinear dynamic model of a gear-rotor-bearing system considering the flash temperature. Journal of Sound and Vibration, 410, 187-208. https://doi.org/10.1016/j.jsv.2017.08.014
- [21] Handschuh, R. F., & Kicher, T. P. (1996). Method for thermal analysis of spiral bevel gears. Journal of Mechanical Design, 118, 580-585.
- [22] Zhao, Z. N. (2008). Heat Transfer. Beijing: Chemical Industry Press, 473. (in Chinese)
- [23] Lu R, & Tang W. (2022). Analytical calculation models for mesh stiffness and backlash of spur gears under temperature effects[J]. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 236(8): 4450-4462. https://doi.org/10.1177/09544062211049860
Uwagi
This research was supported by the National Key R&D Program of China (Project No. 2017YFF0204804).
Typ dokumentu
Bibliografia
Identyfikatory
Identyfikator YADDA
bwmeta1.element.baztech-960d4768-0d05-4ddb-a459-a649eda349fa