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2024 | Vol. 42, No. 1 | 92--106
Tytuł artykułu

Analysis of the influence of dies geometry on the process extrusion force and properties of the extrudate obtained in the process of cold extrusion of 7075 aluminum alloy by the KOBO method

Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The KOBO extrusion process is an unconventional method of extrusion based on the phenomenon of superplasticity as an effect of a special state caused by the oscillatory motion of the die at a certain angle a certain frequency. It significantly lowers the extrusion force and makes it possible to extrude lightweight metals and alloys (e.g. aluminum and magnesium alloys) in cold extrusion with high extrusion ratios compared to conventional hot extrusion. This work studies the influence of the tool (die) geometry on process realization parameters and the properties of the extrudate. Experimental studies of cold KOBO extrusion were performed using dies with different face portion geometry. The obtained extrudate obtained from EN-AW 7075 aluminum billets was examined for mechanical properties and macro/microstructure, showing that, with adequate modifications to the tool face part geometry, it is possible to lower the extrusion force and obtain extrudate with desired properties.
Słowa kluczowe
Wydawca

Rocznik
Strony
92--106
Opis fizyczny
Bibliogr. 20 poz., rys., tab.
Twórcy
  • Department of Materials Forming and Processing, The Faculty of Mechanical Engineering and Aeronautics, Rzeszów University of Technology, m.zwolak@prz.edu.pl
  • Department of Materials Forming and Processing, The Faculty of Mechanical Engineering and Aeronautics, Rzeszów University of Technology
Bibliografia
  • [1] Korbel A, Bochniak W. Method of plastic forming of materials. US5737959A, 1998 [Accessed 8th August 2020]. https://patents.google.com/patent/US5737959/en?oq=korbel+bochniak [Accessed 8th August 2020].
  • [2] Bochniak W, Korbel A. Method of plastic forming of materials. EP0711210B1, 2000 [Accessed 8th August 2020]. https://patents.google.com/patent/EP0711210B1/en?oq=korbel+bochniak [Accessed 8th August 2020].
  • [3] Bochniak W. Teoretyczne i praktyczne aspekty plastycznego kształowania metali: metoda KoBo. Kraków: Wydawnictwa AGH; 2009.
  • [4] Sztwiertnia K, Kawałko J, Bieda M, Berent K. Microstructure of Polycrystalline Zinc Subjected to Plastic Deformation by Complex Loading / Mikrostruktura Polikrystalicznego Cynku Odkształconego Plastycznie W Złozonym Schemacie Deformacji. Arch. Metall. Mater. 2013;58(1): 157–161. doi: 10.2478/v10172-012-0167-4
  • [5] Bochniak W, Korbel A, Ostachowski P, Ziółkiewicz S, Borowski J. Wyciskanie metali i stopów metodą KOBO. Obróbka Plastyczna Metali. 2013;XXIV(2).
  • [6] Korbel A, Bochniak W, Ostachowski P, Błaż L. Visco-Plastic Flow of Metal in Dynamic Conditions of Complex Strain Scheme. Metall. Mater. Trans. A. 2011;42(9): 2881–2897. doi: 10.1007/s11661-011-0688-x
  • [7] Zwolak M, Śliwa RE. Fizyczne modelowanie plastycznego płyniêcia w procesie wyciskania metodą KOBO z użyciem matryc o różnej geometrii. Obróbka Plastyczna Metali. 2017;28(4). http://yadda.icm.edu.pl/baztech/element/bwmeta1.element.baztech-03be5e17-d90d-4187-8020-9f026b33aed2
  • [8] Korbel A, Bochniak W. Refinement and control of the metal structure elements by plastic deformation. Scr. Mater. 2004;51(8): 755–759. doi: 10.1016/j.scriptamat.2004.06.020
  • [9] Korbel A, Pieła K, Ostachowski P, Łagoda M, Błaż L, Bochniak W, et al. Structural phenomena induced in the course of and post low-temperature KOBO extrusion of AA6013 aluminum alloy. Mater. Sci. Eng., A. 2018;710: 349–358. doi: 10.1016/j.msea.2017.10.095
  • [10] Balawender T, Zwolak M, Bąk Ł. Experimental Analysis of Mechanical Characteristics of KOBO Extrusion Method. Arch. Metall. Mater. 2020;65(2): 615–619. doi: 10.24425/AMM.2020.132800.
  • [11] Kong LX, Hodgson PD, Wang B. Development of constitutive models for metal forming with cyclic strain softening. J. Mater. Process. Technol. 1999;89–90: 44–50. doi: 10.1016/S0924-0136(99)00015-1
  • [12] Kong LX, Hodgson PD. Constitutive modelling of extrusion of lead with cyclic torsion. Mater. Sci. Eng., A. 2000;276(1–2): 32–38. doi: 10.1016/S0921-5093(99)00511-0.
  • [13] Maciejewski J, Mróz Z. An upper-bound analysis of axisymmetric extrusion assisted by cyclic torsion. J. Mater. Process. Technol. 2008;206(1–3): 333–344. doi: 10.1016/j.jmatprotec.2007.12.061.
  • [14] Lukaszkowicz K. Forming the structure and properties of hybrid coatings on reversible rotating extrusion dies. J. Achiev. Mater. Manuf. Eng. 2012;55(2): 66.
  • [15] Wójcik M, Skrzat A. The Coupled Eulerian-Lagrangian Analysis of the KOBO Extrusion Process. Adv. Sci. Technol. Res. J. 2021;15(1): 197–208. doi: 10.12913/22998624/131663.
  • [16] Totten GE, Tiryakioḡlu M, Kessler O, [eds.]. Encyclopedia of Aluminum and Its Alloys, Two-Volume Set (Ebook). 1st ed. Boca Raton, FL: CRC Press; 2018.
  • [17] J. R. Davis & Associates, ASM International, [eds.]. Aluminum and aluminum alloys. Materials Park, OH: ASM International; 1993.
  • [18] Sheppard T, Tunnicliffe PJ, Patterson SJ. Direct and indirect extrusion of a high strength aerospace alloy (AA 7075). J. Mech. Work. Technol. 1982;6(4): 313–331. doi: 10.1016/0378-3804(82)90031-6.
  • [19] Rokni MR, Zarei-Hanzaki A, Abedi HR, Haghdadi N. Microstructure evolution and mechanical properties of backward thixoextruded 7075 aluminum alloy. Mater. Des. 2012;36: 557–563. doi: 10.1016/j.matdes.2011.11.061.
  • [20] Song Y, Zhang Z, Wang K, Li H, Zhu Z. Effects of Extrusion Processing on Microstructure of 7075Al Alloy in the Semi-solid State. J. Wuhan Univ. Technol. Mater. Sci. Ed. 2019;34(6): 1433–1443. doi: 10.1007/s11595-019-2210-z.
Typ dokumentu
Bibliografia
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Identyfikator YADDA
bwmeta1.element.baztech-4fdc0f22-90c1-4484-85c5-87414fd5ee97
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