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2006 | Vol. 17, nr 1-2 | 389--392
Tytuł artykułu

Arc voltage behavior of one drop per pulse mode in GMAW-P

Wybrane pełne teksty z tego czasopisma
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Experimental measurements have been made to investigate the meaning of the change in voltage for the pulse gas metal arc welding process through one drop per pulse mode (ODPP). Design/methodology/approach: Welding experiments with different values of pulsing parameter and simultaneous recording of high speed camera pictures and welding signals (such as current and voltage) were used to identify ODPP drop transfer mode in pulse gas metal arc welding. The investigation is based on the synchronization of welding signals and high speed camera to study the behaviour of voltage signal under ODPP. Findings: The results reveal that the welding arc is significantly affected by the molten droplet detachment. In fact, sudden increase and drop in voltage just before and after the drop detachment characterizes the voltage behaviour of ODPP drop transfer mode in pulse gas metal arc welding. Research limitations/implications: The results show that voltage signal carry rich information about different drop transfer occurring in pulse gas metal arc welding. Hence it’s possible to detect different drop transfer modes. Future work should concentrate on development of filters for detection of different drop transfer modes. Originality/value: Determination of drop transfer mode with pulse gas metal arc welding is crucial for the appropriate selection of pulse welding parameters. As change in drop transfer mode results in poor weld quality in pulse gas metal arc welding, so in order to estimate the working parameters and ensure stable pulse gas metal arc welding understanding the voltage behaviour of different drop transfer modes in pulse gas metal arc welding will be useful. However, in case of pulse gas metal arc welding hardly any attempt is made to analyse the behaviour of voltage signal for different drop transfer modes. This paper analyses the voltage signal behaviour of ODPP mode for pulse gas metal arc welding. ODPP mode widely used to achieve best quality weld.
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Wydawca

Rocznik
Strony
389--392
Opis fizyczny
Bibliogr. 16 poz., rys., tab.
Twórcy
autor
  • School of Engineering Systems, Queensland University of Technology, 2 George Street, Brisbane, Qld 4001, Australia
autor
  • School of Engineering Systems, Queensland University of Technology, 2 George Street, Brisbane, Qld 4001, Australia
  • Production Technology Center, Korea Institute of Industrial Technology, 994-32, Dongchun-dong, Yeonsu-gu Incheon, 406-130, South Korea
  • Working as a research fellow in School of Engineering Systems, QUT, Australia
  • Production Technology Center, Korea Institute of Industrial Technology, 994-32, Dongchun-dong, Yeonsu-gu Incheon, 406-130, South Korea
Bibliografia
  • [1] Celina Leal Mendes da Silva and Américo Scotti, The influence of double pulse on porosity formation in aluminum GMAW, Journal of Materials Processing Technology, 171(2006) 366-372.
  • [2] K.C. Jang, D.G. Lee, J.M. Kuk and I.S. Kim, Welding and environmental test condition effect in weldability and strength of Al alloy, Journal of Materials Processing Technology, Volumes 164-165(2005) 1038-1045.
  • [3] P. Praveen and P. K. D. V. Yarlagadda, Meeting challenges in welding of aluminum alloys through pulse gas metal arc welding, Journal of Materials Processing Technology, 164-165(2005) 1106-1112.
  • [4] J. M. Kuk, K. C. Jang, D. G. Lee and I. S. Kim, Effects of temperature and shielding gas mixture on fatigue life of 5083 aluminum alloy, Journal of Materials Processing Technology, 155-156(2004) 1408-1414.
  • [5] N. Murugan and R. S. Parmar, Effects of MIG process parameters on the geometry of the bead in the automatic surfacing of stainless steel , Journal of Materials Processing Technology, 41(1994) 381-398.
  • [6] P. Praveen, P.K.D.V. Yarlagadda and M.J. Kang, Advance-ments in pulse gas metal arc welding, Journal of Materials Processing Technology, 164-165(2005) 1113-1119.
  • [7] L. Quintino and C. J. Allum, Pulsed GMAW: interactions between process parameters - part 1, Welding Met. Fabrication, 85(1981)-9
  • [8] S. Ueguri, K. Hara and H. Komura, Study of metal transfer in pulsed GMA welding, Weld. J. 64 (1985) 242s-50s.
  • [9] Z. Smati, Automated pulsed MIG welding, Metal Construction, 18(1985) 38–44.
  • [10] Y. S. Kim, Metal transfer in gas metal arc welding, PhD Thesis MIT USA (1989).
  • [11] J. H. Waszink and M. J. Piena, Experimental investigation of drop detachment and drop velocity in GMAW, Welding Journal 65(1986) 289-98s.
  • [12] L. A. Jones, T. W. Eager, and J. H. Lang, Magnetic forces acting on molten drops in gas metal arc welding, J. Phys. D. Appl. Phys. 31 (1998) 93-106.
  • [13] J. H. Nixon and J. Norrish, Determination of pulsed MIG process parameters, Welding and Metal Fabrication, April(1988) 4-7.
  • [14] F. Wang, W. K. Hou, S. J. Hu, E Kannatey-Asibu, W. W. Schultz, and P. C. Wang, Modelling and analysis of metal transfer in gas metal arc welding, J. Phys. D: Appl. Phys. 36(2003) 1143-1152.
  • [15] F. Zhu, A comprehensive dynamic model of the gas metal arc welding process, PhD Thesis University of Missouri-Rolla USA (2003).
  • [16] M. Goodarzi, Mathematical modelling of gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) processes, PhD Thesis University of Toronto Canada (2003).
Typ dokumentu
Bibliografia
Identyfikatory
Identyfikator YADDA
bwmeta1.element.baztech-2d2aed35-6659-452e-b41e-55737613429c
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