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Dynamic Measurement of Foam-Sized Yarn Properties from Yarn Sequence Images

Zhu B., Li Z., Cao X., Liu J., Gao W.

Autex Research Journal

2018

Vol. 18, no. 3

314--322

Unlike the normal sizing method, the foam sizing had been proven to be a low-add-on technology. To investigate the effect of foam sizing, film thickness, sized-yarn evenness, and size penetration rate were necessary to evaluate the performances of foam-sized yarns. However, the conventional image analysis of sized-yarn cross sections primarily relied on artificial testing with a low efficiency. This paper proposed a novel dynamic method to measure the sized-yarn properties including film thickness, sized-yarn evenness, and size penetration rate based on yarn sequence images captured from a moving yarn. A method of dynamic threshold module was adopted to obtain threshold for segmenting yarns in the sequence images. K-means clustering algorithm was applied to segment pixels of the images into yarn and background. To further remove burrs and noise in the images, two judgment templates were carried out to extract the information of yarn core. The film thickness, sized-yarn evenness, and size penetration rate were measured based on the yarn core of each frame in sequence images. In order to compare with the experimental results of the dynamic method, the yarn properties of the same samples were tested by static and artificial testing. Results revealed that the proposed method could efficiently and accurately detect the film thickness, sized-yarn evenness, and size penetration rate.

Influence of Nozzle Type on Yarn Quality in Open-End Rotor Spinning

Çoruh E., Çelik N.

Fibres & Textiles in Eastern Europe

2013

Vol. 21, no. 2 (98)

38--42

In this study we investigated the effect of the nozzle type as one of the most important parts of the open-end rotor spinning system on yarn quality. 100% Urfa Region cotton was used for the production of yarns of 20 tex. Experimental studies were made on ten spinning units of a Rieter R1 machine. Five different ceramic nozzle types were used: K4KK (plain with 4 grooves), K4KS (plain with 4 grooves and aggressive flute insert), K6KF (plain with 6 grooves), K8KK (plain with 8 groves), and KSNX (spiral with soft flute insert). Apart from the nozzle types, the yarn production conditions and machine parameters were kept the same. All production activities were realized under the same mill conditions. For yarn hairiness, yarn evenness and yarn imperfections, an Uster Tester 4SX and for yarn tenacity an Uster Tensorapid 3 tester were used. The test results were analysed using the one way- ANOVA statistical method of Design Expert 6.0.1. In one of the evaluations, it is clearly seen that the nozzle type mostly affects yarn quality and yarn tenacity.

Zbadano wpływ rodzaju dyszy, jako jednego z najważniejszych elementów systemu przędzenia rotorowego na jakość przędzy. Do produkcji przędz 20 tex użyto 100% bawełny Urfa Region. Badania eksperymentalne wykonano na dziesięciu zespołach przędących przędzarki Rieter R1, stosując pięć różnych rodzajów dysz ceramicznych: K4KK, K4KS, K6KF, K8KK oraz KSNX. Warunki wytwarzania przędzy i parametry przędzarki pozostały bez zmian. Uster Tester 4SX zastosowano w celu zbadania włochatości, równomierności grubości i wad przędzy, natomiast Uster Tensorapid 3 zastosowano do oceny wytrzymałości na rozciąganie przędzy. Otrzymane wyniki analizowano stosując jednoczynnikowy test ANOVA. Stwierdzono, że rodzaj dyszy głównie wpływa na jakość przędzy i jej wytrzymałość na rozciąganie.