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EN
Production engineering involves the integration of various scientific disciplines and serves as a link between different fields of science. With the advent of new technologies and the emergence of increasingly narrow specializations, it has become necessary to identify where and how modern technologies can provide specific benefits. Despite not being classified as a separate discipline, production engineering is present in various other disciplines and fields of science. This article aims to analyze areas related to production engineering that have the support of scientific and teaching staff. The research conducted examines the areas of support, their consequences, and the expected future direction of development in this field.
EN
Sustainable development encourages companies to anticipate actions that will help reduce their negative impact on the environment, but will also be beneficial to customers in terms of meeting their expectations. Hence, the purpose was to define the actions that can be expected from SMEs from the V4 countries when improving products and minimizing the negative impact on the natural environment. The research tool was a survey, the presented results of which were obtained from March to September 2023. They included 379 SMEs from the Visegrad Group countries, i.e. Poland, Slovakia, the Czech Republic, and Hungary. The results were analyzed using statistical tests performed in STATISTICA 13.3. For this purpose, the ANOVA test (repeated measurement designs) and the Mann Whitney U test were used to analyze statistically significant differences between the test results. Analyzes were performed at the significance level of α=0.05. The analysis showed that entrepreneurs from the V4 countries expect relatively different actions from SMEs when improving products and minimizing the negative impact on the natural environment. The results from the analysis may be useful in planning sustainable activities in SMEs from the V4 countries, so that these activities contribute to improving the quality of products and at the same time minimizing the negative environmental impact.
EN
Improving product quality while making decisions remains a challenge. The objective of this research was to develop a model that supports the precise enhancement of product quality through comprehensive analysis of possibilities, product incompatibilities, root causes, and recommended improvement actions. The model incorporated various tools and methods such as the SMARTER method, expert team selection, brainstorming, Ishikawa diagram, 5M+E rule, FAHP, and FTOPSIS methods. The study demonstrated that integrating quality management tools and decision-making methods into a unified model enables the accurate prioritization of activities for product quality management. This integrated approach represents the novelty of this research. The model was evaluated using a mechanical seal made of 410 alloy. The research findings can be valuable to enterprises seeking to enhance product quality at any stage of production, particularly for modified or new products.
EN
Purpose: The main goal of the research was to determine the spectrum of instruments supporting management processes that are used to improve the quality of products in terms of sustainable development. We analyzed the degree of their use in the practical functioning of the surveyed enterprises. In addition, the aim of the research was to determine the scope of application of the indicated instruments or the possibility of their use in the decision-making process relating to the improvement of the broadly understood quality of products. Design/methodology/approach: The research method applied are: 1) standardized survey research making based on a survey conducted in contact and remote way conducted in 78 enterprises in south-eastern Poland; 2) analysis of the source documentation and in-depth interviews. It is a component of broader research. Findings: The following methods were used in decision-making processes with varying frequency: the Delphi method by 58% of respondents, Tree of Failure Analysis (by 52%), Event Tree Analysis (by 44%), and the QFD method (by 41% respondents). The surveyed companies that have implemented a vapour management system based on ISO standards tend to use 5 methods out of 25 cited in this study (these are a survey, brainstorming, 5Why and/or 5W2H, benchmarking, and the Delphi method). As a result of using mainly the above mentioned methods in decision-making processes, 74% (out of all) of the respondents indicated an increase in the quality level of products, and 39% of respondents indicated the enhancement of the pro-ecological impact of products on the natural environment. Research limitations/implications: Most of the analysed enterprises from SMEs are tried integrating qualitative-environmental actions as part of improving the quality of products. This approach is crucial when improving the quality of products in SMEs. Practical implications: It is necessary to develop a multidimensional modl enabling the optimization of decision-making processes with the possibility of making full use of the available instruments for improving the quality of the product in such a way as to meet the rapidly changing requirements of stakeholders. Originality/value: The article has cognitive value for development of knowledge, science, quality, and environmental in the area of management of products.
EN
Purpose: The aim of the article was to propose the possibility of implementing a work standardisation card for a company in the passenger land transport industry – a ski lift. Design/methodology/approach: The analysed ski lift, located in Southern Poland, should undergo daily checks on the condition of its equipment to ensure trouble-free operation. Current non-standardised operations may increase the risk of error. The proposed document, the work standardisation card, makes it possible to supervise the control and minimise the possibility of failure. Findings: The introduction of the work standardisation card allows to increase the efficiency of the work and the analysis of the results obtained allowed to classify the most time-consuming activities. Research limitations/implications: In order to reduce costs, as a result of failures, and to increase quality and customer satisfaction, it is proposed to introduce documents as part of the working standard. Practical implications: Future research should focus on opportunities to further improve machine condition monitoring. The presented methodology can be applied to other activities that occur during ski lift operation, such as breakdowns. Originality/value: The work is a useful resource for companies in the tourism and transport industry and the transport sector, due to the universality of the standards used.
EN
Purpose: The basic purpose of research was to determine the causes of making the decision that manufacturers on their way to improve the quality of their products. Design/methodology/approach: The research method applied in article is mainly standardized survey research making based on survey conducted in contact and remote way conducted in 78 enterprises in south-eastern Poland. The research process also accompanied analysis of thesource documentation. Findings: It was concluded that decision during improving quality of the product were making mainly in simultaneously with considering customers' requirements of the customers about the quality of the products and the impact of products on the natural environment. Research limitations/implications: Most of the verified enterprises from SMEs are tried integrating qualitative-environmental actions as part of improving the quality of products. This is a favorable condition for further research, so that it is possible to adjust the quality and environmental approach when improving the quality of products in SMEs. Practical implications: Discussion of the results of research have a series of practical implications mainly for product management staff. Especially in organizations that designed new products or also in significant modification of these products. Social implications: Building awareness improves not only quality of products, but also simultaneously in line with sustainable development, including in improving environmental aspects. Originality/value: The article has cognitive value for development of knowledge, science, quality, and environmental in the area of management of products.
EN
Purpose: The aim of the study is to analyze environmental awareness among employees of companies producing plastics, and subsequently to draw conclusions about the level of their pro-environmental awareness. The motive for the implementation of pro-environmental awareness research in plastics-producing plants was their harmful impact on the environment. Design/methodology/approach: The research was a survey that was carried out among 44 workers of plastics enterprises located in south-eastern Poland in the first quarter of 2018. During the selection of companies for research, it was included: their location (south-eastern Poland), long-term operation (more than 30 years), the same type of activity (production of plastics), and whether pro-environmental activities were practiced. Findings: It was concluded that the level of awareness of the employees of plastic industry employees was on a low level. Research limitations/implications: The research sample is only a preliminary sample. It is planned to obtain data from a larger number of companies and verify the data. Practical implications: Enterprises should focus on meeting customer needs and maintaining high-quality products, but taking into account pro-environmental measures that should be a priority. This is possible if pro-environmental awareness is continually shaped. Social implications: The pro-environmental awareness is small among employees from the enterprises, in which pro-environmental actions were not practiced. Employees do not know how the processes are carried out in the company and whether they have any impact on the natural environment. Additionally, the employees of companies not used pro-environmental activities are unaware of the threats resulting from the activities of their company and do not know that other companies about the same activities already apply such activities. Originality/value: These results will allow better decisions in the context of sustainability and improvement actions to achieve a higher level of awareness among the plastic production companies' employees.
EN
The incidence of foodborne infections has increased worldwide over the past few years, with Gram-negative and Gram-positive bacterial pathogens at the epicenter of most reported cases. The aim of this study was to determine the effect of microbial contamination, understood as the abundance of microorganisms per unit of liquid biological substance, on the photon emission rate of the aforementioned substances. Such identification will allow to parametrize the process of microbial multiplication in a given substance by the photon emission rate, which would create a fast and contact-free method of estimating the concerned abundance of microorganisms. It was found that with the increase in the abundance of microorganisms in suspension, the number of photons emitted from it increases and the trend of this increase can be described by a linear function.
PL
Częstość występowania zakażeń przenoszonych na żywność wzrosła na całym świecie w ciągu ostatnich kilku lat, a patogeny bakterii Gram-ujemnych i Gram-dodatnich znajdują się w epicentrum większości zgłaszanych przypadków. Celem badań było określenie wpływu zanieczyszczenia mikrobiologicznego rozumianego jako liczebność mikroorganizmów w jednostce płynnej substancji biologicznej na wielkość emisji fotonowej w/w substancji. Taka identyfikacja pozwoli sparametryzować proces namnażania mikroorganizmów w danej substancji stopniem emisji fotonowej, co stworzyłoby szybką i bezkontaktową metodę szacowania przedmiotowej liczebności mikroorganizmów. Stwierdzono, że wraz ze wzrostem liczebności mikroorganizmów w zawiesinie liczba emitowanych z niej fotonów rośnie a sam trend tego wzrostu można opisać funkcją liniową.
EN
The incidence of foodborne infections has increased worldwide over the past few years, with Gram-negative and Gram-positive bacterial pathogens at the epicenter of most reported cases. The aim of this study was to determine the effect of microbial contamination, understood as the abundance of microorganisms per unit of liquid biological substance, on the photon emission rate of the aforementioned substances. Such identification will allow to parametrize the process of microbial multiplication in a given substance by the photon emission rate, which would create a fast and contact-free method of estimating the concerned abundance of microorganisms. It was found that with the increase in the abundance of microorganisms in suspension, the number of photons emitted from it increases and the trend of this increase can be described by a linear function.
PL
Częstość występowania zakażeń przenoszonych na żywność wzrosła na całym świecie w ciągu ostatnich kilku lat, a patogeny bakterii Gram-ujemnych i Gram-dodatnich znajdują się w epicentrum większości zgłaszanych przypadków. Celem badań było określenie wpływu zanieczyszczenia mikrobiologicznego rozumianego jako liczebność mikroorganizmów w jednostce płynnej substancji biologicznej na wielkość emisji fotonowej w/w substancji. Taka identyfikacja pozwoli sparametryzować proces namnażania mikroorganizmów w danej substancji stopniem emisji fotonowej, co stworzyłoby szybką i bezkontaktową metodę szacowania przedmiotowej liczebności mikroorganizmów. Stwierdzono, że wraz ze wzrostem liczebności mikroorganizmów w zawiesinie liczba emitowanych z niej fotonów rośnie a sam trend tego wzrostu można opisać funkcją liniową.
EN
This paper discusses the effect of constant electric field on the geometrical parameters of selected microorganisms. In the experiment different time of exposure of suspension of microorganisms to constant electric field was applied and then the cell area and its diameter were determined. It was found that with increasing stimulation time the diameter and area of the cells relatively decreased in the case of Enterococcus faecalis strain ATCC 29212 as well as Candida krusei strain ATCC 14243. It should be noted, however, that in the case of Enterococcus faecalis ATCC 29212 cells the area and diameter of the cells after stimulation are higher than in the case of untreated cells, while in the case of Candida krusei ATCC 14243 both the area and diameter of the cells after stimulation are lower than in the cells from the control sample.
PL
W artykule omówiono wpływ oddziaływania stałego pola elektrycznego na parametry geometryczne wybranych mikroorganizmów. W doświadczeniu zastosowano zróżnicowany czas ekspozycji zawiesiny mikroorganizmów na oddziaływanie stałego pola elektrycznego a następnie określono powierzchnię komórki oraz jej średnicę. Stwierdzono, że wraz ze wzrostem czasu stymulacji średnica i pole powierzchni komórek względnie zmniejsza się zarówno w przypadku komórek szczepu Enterococcus faecalis ATCC 29212 jak również szczepu drożdżaka Candida krusei ATCC 14243. Należy jednak zaznaczyć, że w przypadku komórek Enterococcus faecalis ATCC 29212 pole powierzchni i średnica komórek po stymulacji jest wyższa niż u komórek nie poddanych takiemu oddziaływaniu, natomiast w przypadku szczepu Candida krusei ATCC 14243 zarówno pole powierzchni jak i średnica komórek po stymulacji jest niższa niż u komórek z próby kontrolnej.
EN
The article is to present the application of genetic algorithm in production scheduling in a production company. In the research work the assumptions of the methodology were described and the operation of the proposed genetic algorithm was presented in details. Genetic algorithms are useful in complex large scale combinatorial optimisation tasks and in the engineering tasks with numerous limitations in the production engineering. Moreover, they are more reliable than the existing direct search algorithms. The research is focused on the effectivity improvement and on the methodology of scheduling of a manufacturing cell work. The genetic algorithm used in the work appeared to be robust and fast in finding accurate solutions. It was shown by experiment that using this method enables obtaining schedules suitable for a model. It gives a group of solutions that are at least as good as those created by the heuristic rules.
EN
The activities of the organisation concentrate mainly on meeting customers’ requirements. For this purpose, various activities are being conducted for customer satisfaction surveys. In this context, it is important to predict the quality of the product and the changes in the cost of the purchase product. The purpose of this study is to propose a method for predicting the quality level of a product and change the cost of the product considering current customers’ requirements for a combination of product feature states and pro-quality changes. The method includes the calculation of the quality level of the product using the punctationformalised method, where the level depends on a combination of values of states (parameters) attributes of the product, that is, current and modified. The method was tested as an example of a household vacuum cleaner for which 20 attributes were determined. According to the Pareto rule (20/80), the four product attributes important for customers were selected. Thereafter, for important attributes, possible combinations of the values of these attributes were determined. In addition, an algorithm for determining the possible combinations of product attribute states in the MATLAB program was developed. Additionally, the change in the current cost of the product considering the change in the quality level was estimated. The product cost changes were determined based on the actual cost of the product and the current product quality level. The method allows the determination of all combinations of values of state attributes of the product, such that it is possible to take appropriate improvement actions both in terms of quality and cost. The results from the method allow the prediction of product satisfaction for customers and they are favourable in terms of production cost. Therefore, it is possible to design the product in advance and support the producer in preparatory activities.
EN
Purpose: The aim was improving the process of risk assessment occupational for industry, by implemented in this process the fuzzy scale (and the Fuzzy Analytic Hierarchy Process, FAHP). Design/methodology/approach: The FAHP method was integrated with the PN-N-18002 method. Findings: It was demonstrated that implemented the FAHP method in PN-N-18002 method allows on more precise an assessment of the root of threats on the workplace. Research limitations/implications: This method can be used to risk assessment of each workplaces, by integrating the FAHP with any methods of occupational risk assessment. Practical implications: The assumption was to improve the method of risk assessment occupational for industry, in which as was shown the number of accidents in work was the highest. Test of the proposed method was carried out for the operator's position of a floating excavator KG-2.5 in one of Podkarpacie enterprise extracting aggregate. Social implications: This method can be helped to the entity performing the occupational risk assessment in precise identify the root of threats on the workplaces. This will ensure a safe workplace. Originality/value: The originality of the proposed method is to achieve more precise an assessment of the root of threats in the workplace than by using the traditional risk assessment methods.
EN
An occupational risk assessment is one of the main processes to assure a safe and healthy workplace. It was shown, that this process is particularly important in the cause of industrial enterprises, in which the number of accidents is the largest. In these enterprises, one of the most often practiced methods is the PN-N-18002 method. However, it was concluded this method has some limitations. They concern the way of assessing the risks in the traditional number scale, which is less precise than the fuzzy triangular number (using in FAHP). Therefore, the aim is to improve the process of assessment in industrial enterprises by integrated the PN-N-18002 method with the FAHP method (Fuzzy Analytic Hierarchy Process). The test of the proposed method was made for three machine operator positions used to aggregate extraction in one of the Podkarpacie enterprises. These positions were: loader operator (Ł-34), digger operator (CAT 323), dredge operator (300/250 KREBS 10/8). The concept of the method was to identify in a precise way what is the greatest extent danger to the operators of these workplaces. It was shown, that it is the work at height. It was concluded, that this method can be practice to risk assessment of other workplaces, among others from industrial enterprises. The originality is the integrated risk assessment method (PN-N-18002) with the fuzzy multicriteria decision method (FAHP) as part of achieving the precise results of risk assessment.
EN
The competitive and turbulent environment generates the need to use various techniques to determine the level of product quality. In this aim, it is necessary to determine the direction of improvement attributes and function of the product based on customer requirements, which are usually uncertain. Therefore, the aim of the article is to propose the technique to improve the product quality by precisely determine the customers' requirements and the importance of the quality parameters for the current attributes of the product. This technique is a combination of methods i.e.: the QFD method (Quality Function Deployment) with the GRA method (Grey Relational Analysis). Using the QFD method, customer requirements were translated into technical features of the product. In turn, using the GRA method the imprecise customers' requirements were reduced and the importance of quality parameters was determined in a more accurate way. A test of a combination of the QFD and GRA methods for the household vacuum cleaner was made. The originality of the article is ensuring a precise study of the current attributes of the product from the point of customer satisfaction.
16
Content available remote Induction of decision trees for building knowledge bases of production processes
EN
The article presents the process of acquiring the knowledge based on the induction of decision trees, graphically illustrating the differences between acquiring the knowledge in a traditional way, from the expert, and the process of acquiring the knowledge supported by the machine learning methods. The methods of acquiring the knowledge are discussed and specified. The practical part represents the use of De Treex 4.0 software dedicated to the induction of decision trees, which is a part of the Sphinx 4.0 artificial intelligence package.
PL
W artykule przedstawiono proces pozyskiwania wiedzy w oparciu o indukcję drzew decyzyjnych, w sposób graficzny zilustrowano różnice pomiędzy pozyskiwaniem wiedzy w sposób tradycyjny, od eksperta, a także procesem pozyskiwania wiedzy wspomaganym metodami uczenia maszynowego. Omówiono i wyszczególniono metody pozyskiwania wiedzy. W części praktycznej przedstawiono wykorzystanie oprogramowania DeTreex 4.0 dedykowanego do indukcji drzew decyzyjnych wchodzącego w skład pakietu sztucznej inteligencji Sphinx 4.0.
EN
The Fourth Industrial Revolution, also known as Industry 4.0, is about connecting the physical world with the virtual world in real-time. With the advent of the Fourth Industrial Revolution, manufacturing companies are introducing a number of solutions that increase productivity and personalize finished products in line with the idea of Industry 4.0. The application of, among others, the following: 3D printing, the Internet of Things, Big Data, cyber-physical systems, computing clouds, robots (collaborating and mobile), Radio-frequency identification systems, and also quality control and reverse engineering systems, is becoming popular. There are still not enough studies and analyses connected with the Polish 3D printing market, and also attempt to determine the attitude of those studies and analyses to the implementation of the Industry 4.0 conception. In connection with what is stated above, the principal objective of this paper is to determine the directions of the 3D printing industry development. In this publication, it is as well the survey respondents’ opinions relevant to opportunities and threats connected with the implementation of the Industry 4.0 conception in an enterprise are presented. The survey was conducted on a group of 100 enterprises and scientific research institutes in Poland, offering and/or applying additive technologies.
EN
For a long time, scientific and technical work has been focused on production management, which affects both the correctness of the process and the costs generated. One of the integral elements of the production process management is energy, which has an impact on the organization of work, operation of machines or production. Predicting the energy consumption of smart facilities is crucial for implementing energy-efficient management systems, the area of this problem is a key aspect of smart grids whereby loads must be planned in real time. One of the main tasks of intelligent systems is to optimize the energy demand and costs to maximize energy efficiency of the facility. According to forecasting requirements, the following article presents several approaches to prediction of energy consumption models for production engineering systems. The proposed models were adopted and analyzed in terms of their usability and were trained and validated with the use of real data collected from the electrical installation of some company using the APA IPOE system.
EN
Due to the constantly increasing demands of customers and global competition, companies are forced to look for production reserves, increase efficiency and quality of manufactured products. Hence the need to monitor the quality level, which gives the possibility to recognize waste in the implemented technological processes. The article is an attempt to respond to the problems formulated in manufacturing companies, including practical aspects of the application of Key Performance Indicators (KPI) within production process controlling. The aim of the article is to determine the impact of the applied quality management techniques on selected KPI indicators in the production process of frame and panel exterior doors. As part of the study, an analysis of the reasons for the decrease in the level of quality indicators was performed using traditional quality management tools.
EN
Meeting the required quality level of products taking into account customer requirements is the essence of thriving enterprises. In this context, it is necessary to make decisions that take into account mentioned the quality level but also the cost aspect relevant to both customer and producer. It was concluded that it is possible to make analyse in which connected the quality level with the cost aspect will condition the make the best choice. Therefore, the aim of work was to propose the pro-quality method of choice by using the ordered fuzzy numbers connected with cost-quality analysis (AKJ). The subject of the study were machines used in pad printing technique, so-called pad print, which choice resulted from their problematic choice to specific and often variable working conditions. As part of the method by using ordered fuzzy numbers, using the Fuzzy TOPSIS method (The Technique for Order of Preference by Similarity to Ideal Solution) the most favorable machine by quality was determined. Subsequently, a pro-quality machine choice was made, and this choice combined the obtained quality level with the purchase cost through the use of cost-quality analysis. The proposed method is some kind of new approach to making the best decision, where the aspect of quality with the cost was connected. Therefore, the proposed method can be used to solve different types of decision problems in production and services enterprises.
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